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Lotion Filling Machine

Engineered for delicate cosmetic lotions, body milks, and personal care emulsions, this servo piston filler features AISI 316L metallurgy and anti-drip diving nozzles for ±0.5% dosing precision.

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Lotion Filling Machine
Quick Technical Summary

The Lotion Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.

The Lotion Filling Machine by Harikrushna Machines Pvt. Ltd. (HMPL) provides high-accuracy volumetric packaging for personal care emulsions. Specifically, this automated packaging system handles body lotions, moisturizing creams, sunscreens, and dermatological suspensions. Cosmetic manufacturing plants achieve consistent container fill volumes without aeration across glass bottles, plastic pump containers, and tubes.

Lotion Filling Machine Precision Dosing for Shear-Sensitive Emulsions

Cosmetic lotions contain delicate micellar structures that break down under harsh mechanical shear and friction. Therefore, HMPL equips this Lotion Filling Machine with precision servo-driven volumetric piston cylinders. Furthermore, mirror-polished internal fluid passages protect product viscosity and prevent emulsion separation during high-speed bottling. Consequently, personal care brands maintain luxurious spreadability, uniform texture, and repeatable ±0.5% fill accuracy. Packaging facilities can also integrate our specialized Cream Filling Machine for higher-viscosity cosmetic pomades and face creams.

Sanitary AISI 316L Contact Metallurgy and cGMP Architecture

Dermatological products and premium lotions demand strict microbiological sterility and hygiene standards. For this reason, all product contact parts utilize sanitary Stainless Steel AISI 316L adhering strictly to FDA cosmetics guidance regulations. Additionally, fragrance oils and active botanicals will not corrode the electropolished cylinder chambers. Therefore, the machine features quick-release sanitary Tri-Clamp ferrules for rapid Clean-In-Place (CIP) washouts. Cosmetic facilities eliminate cross-scent contamination and shorten product changeover times between specialized skincare formulations.

Bottom-Up Diving Nozzles with Anti-Drip Clean Cut-Off

Surfactants in cosmetic emulsions frequently create surface foam when dosed rapidly into narrow bottle necks. Therefore, our Lotion Filling Machine employs motorized bottom-up diving nozzles with multi-stage servo velocity profiles. The nozzles descend deep into container bottoms and ascend smoothly with rising liquid levels to eliminate foaming. Furthermore, pneumatic positive shut-off cut-off valves provide instantaneous micro suck-back at cycle completion. As a result, cosmetic brands achieve immaculate bottle shoulders, pristine threads, and clean pump dispenser insertion.

Automated Turnkey Cosmetic Packaging Line Integration

Modern personal care packaging plants maximize efficiency by connecting individual machinery into synchronized automated production lines. Consequently, this filling system integrates seamlessly with automated upstream bottle unscramblers and downstream capping machines. Packaging engineers can pair the filler with our Automatic Lug Capping Machine for threaded jar closures. Furthermore, adding our high-speed Jar Labelling Machine ensures precision body sticker placement. Finally, cosmetic manufacturers can incorporate our Shampoo Filling Machine to build a comprehensive multi-product personal care bottling line.

  • Framework Construction: Heavy-duty Stainless Steel AISI 304 main machine frame with vibration-absorbing leveling pads.
  • Product Contact Metallurgy: Electropolished, acid- and oil-resistant sanitary Stainless Steel AISI 316L for all contact parts and fluid manifolds.
  • Product Buffer Hopper: Sanitary conical SS 316L buffer hopper with fluid level sensor and optional heating jacket for temperature-sensitive lotions.
  • Dosing Technology: High-torque servo motor-driven positive displacement volumetric piston cylinders with low-shear internal conduits.
  • Dispensing Nozzles: Pneumatically actuated bottom-up diving nozzles equipped with positive shut-off and micro suck-back anti-drip cut-off.
  • Dosing Volume Range: 10 ml to 1000 ml (Standard) / 100 ml to 5000 ml (Configurable extended piston stroke for salon bulk containers).
  • Production Output Speed: Up to 150 containers per minute (Configurable across 2, 4, 6, 8, 10, or 12 filling heads).
  • Dosing Precision: Repeatable volumetric filling accuracy within ± 0.5% across liquid lotions and viscous cream batches.
  • Container Conveyor System: Variable speed Stainless Steel slat chain conveyor with adjustable bottle guide rails.
  • Container Indexing Mechanism: Pneumatically synchronized gating indexers paired with optical “No-Bottle – No-Fill” safety interlocks.
  • Automation & Controls: Industrial PLC controller paired with a 7-inch color touchscreen HMI supporting multi-recipe memory.
  • Sanitary CIP Integration: Quick-disconnect tri-clover sanitary clamp fittings and drain port enabling rapid Clean-In-Place cycles.
  • Operator & Machine Safety: Front-panel emergency stop buttons, pneumatic low-pressure alarm sensors, and optional polycarbonate enclosure.
  • Moisturizing Body Lotions: High-speed precision filling of daily hydrating lotions, body milks, and skin barrier repair lotions into pump bottles.
  • Sunscreens & After-Sun Gels: Smooth volumetric dosing of broad-spectrum SPF lotions, sun protection emulsions, and aloe soothing gels.
  • Hand Creams & Dermatological Lotions: Clean dispensing of therapeutic hand lotions, eczema relief lotions, and calamine formulations.
  • Hair Conditioners & Serums: Precision filling of leave-in conditioners, smoothing hair lotions, and styling fluid lotions into dispenser bottles.
  • Baby Skincare & Sensitive Formulations: Hygienic, sterile filling of hypoallergenic baby lotions, gentle cleansing milks, and organic baby care products.
  • Salon & Professional Bulk Packs: Bulk volumetric dispensing into 1-liter pump bottles, 5 L salon refill containers, and institutional pails.

The machine operates under fully automated PLC sequencing across six distinct stages:

  • Pre-Operation Diagnostics: The PLC system verifies pneumatic line pressure, hopper liquid level, and safety interlock status before initiating operation.
  • Container Infeed & Indexing: Cosmetic bottles or jars enter via the stainless steel slat conveyor where pneumatic gating indexers align them beneath the nozzles.
  • Diving Nozzle Positioning: The motorized diving nozzle assembly lowers into the container bottoms, stopping near the base to prevent air entrapment.
  • Synchronous Volumetric Dosing: Servo-driven positive displacement pistons draw lotion from the buffer hopper and dispense exact volumes while nozzles ascend synchronously with rising liquid levels.
  • Clean Cut-Off & Retraction: Positive shut-off valves seal cleanly with micro suck-back actuation, preventing drips across bottle necks and threads.
  • Discharge to Downstream Line: The exit gating gate retracts, releasing filled bottles smoothly to downstream pump insertion, capping, and labelling lines.
Product MOCFood-Grade SS 304 Main Frame & Electropolished SS 316L Contact Parts
Filling MaterialBody Lotions, Moisturizing Creams, Sunscreens, Skin Milks, Conditioners & Cosmetic Emulsions
Filling Range10 ml to 1000 ml / 100 ml to 5000 ml (Configurable Servo Piston Cylinder Strokes)
Output SpeedUp to 150 Containers / Minute (Subject to bottle neck diameter, fill volume & product viscosity)
Filling Accuracy± 0.5% to ± 1.0% Volumetric Precision
Direction of MovementLeft to Right (Configurable to plant layout requirements)
Number of Filling Heads2 / 4 / 6 / 8 / 10 / 12 Heads Configurable
Container CompatibilityGlass Bottles, PET Bottles, HDPE Bottles, Squeezable Containers, Jars & Pump Bottles
Buffer Hopper Capacity50 L to 150 L SS 316L Sanitary Hopper with Level Sensor & Optional Jacket
Working Height875 ± 50 mm Adjustable Conveyor Elevation
Automation ControlsIndustrial PLC with Color Touchscreen HMI (Delta / Schneider / Siemens)
Power Consumption2.5 kW to 5.5 kW (Model & Nozzle Count Dependent)
Power Supply415 V AC / 50 Hz / Three Phase + Neutral + Earthing (Export voltages configurable)
Air Supply6 to 8 Bar (Kg/cm²) Clean Dry Compressed Air
Net Weight Approx.480 Kg to 880 Kg
Machine Dimensions2850 mm L x 950 mm W x 1850 ± 50 mm H

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