Gel Filling Machine for Hair Gel, Hair Wax and Cream
Fill thick styling products at up to 150 containers per minute. HMPL’s hair gel filling machine delivers steady, clean fills from 10 gm to 5 kg containers.
Quick Technical Summary
The Gel Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.
Gel Filling Machine for Hair Gel, Hair Wax and Cream
A gel filling machine should keep pace with thick, sticky formulas, and the Harikrushna Machines Pvt. Ltd. model does exactly that. It fills up to 150 containers per minute and covers sizes from 10 gm to 1 kg. Moreover, you can run hair gel, hair wax, cream and lotion on the same machine, so one investment supports your whole styling range.
Why Thick Styling Products Slow Down Packing
Styling products have high viscosity, so they flow slowly and cling to nozzles. A basic liquid filler often drips, traps air or leaves product on the container rim. As a result, your team wastes material and loses time on cleanup. Our machine solves these problems with controlled, repeatable dosing for viscous hair care products.
Hair Wax Filling Machine for Styling Waxes and Pastes
Hair wax sits at the thick end of the styling range, so it demands more from a filler than a pourable liquid does. Our hair wax filling machine handles viscous hair care products, so you can fill wax into jars and tubs without constant adjustment. Because every fill repeats the same way, your pack weights stay consistent from the first jar to the last.
Hair Wax Gel Filling Machine for Many Formulas
Many brands sell gels, waxes and creams side by side. Instead of buying a separate machine for each product, you can run one hair wax gel filling machine across your range. You switch formulas, adjust the fill volume and keep your line moving. Therefore, you launch new products faster and keep equipment costs under control.
What Our Gel Filling Machine Can Fill
Containers: Bottles, jars and tubs in many shapes
Sizes: Sample packs of 10 gm up to 1000 gm containers
Products: Hair gel, hair wax, cream, lotion and similar viscous formulas
Speed: Up to 150 containers per minute
How the Filling Cycle Works
The cycle stays simple. First, containers enter the line and stop under the nozzles. Next, the machine dispenses the volume you set. Finally, the filled packs move on to capping and labelling. Because each cycle repeats exactly, your quality team spends less time on corrections and rework.
Automatic Gel Filling Machine Benefits for Your Plant
Automation changes how your production floor runs. You reduce manual handling, so fewer hands touch each pack. Your output rises without extra labour, and your fill volumes stay accurate. In addition, steady fills protect your margins by cutting product giveaway, which matters most on premium styling products.
How to Choose the Right Filler
Every formula and container behaves differently, so a few details help us recommend the right setup.
Match the Machine to Your Formula
A soft gel flows more easily than a stiff wax, and a cream sits somewhere in between. Therefore, tell us how thick your product is and how it behaves at room temperature. We use that information to recommend a setup that fits your formula instead of a generic machine.
Match the Machine to Your Container
Wide-mouth jars, narrow-neck bottles and tubs all fill differently. For example, a jar needs a clean, controlled stream, while a narrow neck needs a precise nozzle. Share your container samples with us, and we will help you plan the right fit for your line.
Gel Filling Machine Price and Your Quote
No two production lines look alike, so we do not use a one-size price tag. Your container range, formula thickness and speed target decide the final cost. Share these details with us, and we will build a quote around your plan. You then invest only in the features your line needs.
Where This Machine Fits
Brands across the hair and skin care sector run this kind of equipment, including:
Hair gel and styling wax producers
Cosmetic and skin care companies
Lotion and cream makers
Private-label and contract packers
Many of these teams also follow ISO 22716 cosmetic GMP guidelines, so a clean, repeatable filling step supports their quality plans.
Our engineers design for daily factory use. You receive dependable performance, simple upkeep and responsive support after installation. We also help you match the machine to your container size, formula and production target.
Request Your Gel Filling Machine Quote
Tell us your container size, product type and target speed. Contact our team today, and we will send you a tailored recommendation and price.
The machine is manufactured or developed per GMP standards.
The unit is compact & versatile in design.
SS square pipe frame structure with doors of SS 304 sheet.
Rigid vibration-free construction for trouble-free performance.
All moving parts of the machine are covered by the safety guards of SS.
All exposed parts of MS powder coated / electroless nickel plated.
The machine has a unique design with German technology.
The contact parts such as the filling nozzle, and filling pump are made of SS 316.
The pharma/food grade PVC braded tubes are used for the filling purpose.
Drain tray around the machine platform.
Drip tray under the conveyor.
Easy to clean the base of the machine.
The storage tank is automatically controlled using high/low-level sensors.
The machine is supplied with an easy-to-clean inbuilt storage tank.
The drain valve below the filling tank & collection tray provide for flushing purpose.
Auto control valve for the suction line at the plant.
Filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
The process of diving and blocking of the products done by pneumatic (air) operated cylinder.
The Air pressure indicator is attached to the machine to indicate the fault of low pressure of the air supply.
Individual servo-based filling pump which is useful to suck the filling material from the storage tank to the nozzle end very quickly. Moreover, this facility is useful for cleaning the filling line as well as the filling pump. The same function for all the pumps together or individual pumps also.
Easy to operate PLC for any kind of filling volume adjustment.
Each Filling head can be operated & monitored through PLC individually.
Air-operated NRV is connected in the discharge line.
Each filling head can work independently.
No change parts are required for different sizes of products as well asdifferent filling volumes.
There is a very less product change over time due to the very less usage of mechanical parts such as syringe set, mechanical seals, gear, chain, chain wheel etc.
If there is no product during the filling process, the machine automatically stops andit gives the indication on HMI.
To ensure the accurate filling process the level of filling material is required to be maintained. The machine takes care of the same with the help of PLC controlled ON / OFF valve (In between of middle level and high level). Accordingly, if the filling level goes down (Low level) then the machine will automatically stop and at the same time, it will give the fault signal for Low level on the HMI screen.
After the completion of the filling process, if the storage tank is required to be cleaned, there is no need to remove the storage tank. This cleaning process can be done very quickly with the help of a drain valve.
Any kind of fault during the operation of the machinesuch as low pressure of air, low level of liquid, no product etc. can appear on the HMI, which can be easily attended.
PLC modes are user friendly and hence even less skilled operators can also handle the machine.
User-friendly and less maintenance required owing to minimal usage of mechanical components.
Most reliable and proven components such as Festo/SMC/Janatics make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Rotomotive/Motovario make AC motors, Delta make AC Drives, Delta make PLC & HMI, LEUZE/BANNER/SICK make Sensor, MCB & relay “CE” certified.
Filling is based on diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
The Air pressure indicator attached with the machine to indicate the fault of low pressure of air supply.
Servo motor-based filling pump which is useful to suck the filling material from storage tank to nozzle end very quickly. Moreover, this facility is useful to clean filling line as well as filling pump. The same function for all the pumps together or individual pumps also.
The machine is fully automatic & based on PLC-controlled operation. The sequence of operation takes place as under.
Once the machine is switched on, it automatically checks the air supply & level of filling material in the storage tank.
If the air supply & material level is found OK, the priming system is operated, wherein the material is sucked from the feed tank to the nozzle end. This can be controlled for all the pumps as well as individual pumps. The function of the priming system is to remove air inside the tubes to maintain a continuous flow of material from the storage tank to the nozzle end.
For the setting of filling volume machine has a facility to set it by time and flow rate.
Once you set the desired filling volume then switch on the conveyor for product transferring.
The machine is startedand products are conveyed under of filling head.
The products are kept under hold for filling using stoppers, which are actuated by sensors.
The filling takes place through diving nozzles.
The filled products are then conveyed further for sealing.
The batch production can be monitored through PLC.
Product MOC
GLASS/PET/HDPE Bottles/Jars
Filling Material
Any Free-Flow Non-Acidic Liquid (From Water to Honey-Viscosity Product)
Liquid Filling Volume
10 gm to 5000 gm
Output Speed
Up to 150 Bottles / Minute (Speed depends upon fill volume, viscosity of liquid product, neck & shape)
Liquid Filling Accuracy
± 1 Gram
Direction of Movement
Left to Right
Filling Head
2/4/6/8/10/12 Heads
Working Height
875 ± 50 mm Adjustable
Power Consumption
2.5 KW
Power Supply
Three-phase + Neutral + Earthing / 415 V AC / 50 Hz
Air Supply
8 to 10 Kg/Cm²
Net Weight Approx.
450 Kg
Dimensions Approx.
2745 mm L x 900 mm W x 1780 ± 50 mm H
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