Conditioner filling machine: Fills bottles, jars, and containers from 10 gm to 5000 gm at up to 150 per minute. HMPL builds reliable machines that keep your cosmetic production fast, clean, and consistent.
Quick Technical Summary
The Conditioner Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.
Conditioner Filling Machine for Hair Care Manufacturing
A conditioner filling machine dispenses formulated conditioner into retail or bulk containers through a controlled, repeatable process. The right configuration depends on the conditioner’s viscosity, flow behaviour, target fill volume, container design and required output. Harikrushna Machines Pvt. Ltd. (HMPL) supplies filling and packaging machinery for liquid and viscous products. We confirm the final configuration against your product sample and packaging requirements.
Filling Conditioner Consistently
Hair conditioner is usually thicker than free-flowing liquids, and its flow can change under shear. We therefore select filling equipment around your formulation and how it behaves during dispensing. The right system helps you standardize fill quantities, reduce manual handling and keep your filling process organised. Accuracy and output depend on the filling principle, product properties, container, number of filling heads and operating conditions.
How the Filling Process Works
Your team prepares the conditioner and supplies it to the machine’s product feed or hopper, as specified for the selected configuration.
The machine presents and positions empty containers at the filling station.
The filling system dispenses the set quantity through the selected nozzle arrangement.
Filled containers move to the next packaging step, such as capping, sealing, labelling or cartoning, wherever your line includes those systems.
Applications
Manufacturers primarily use conditioner filling equipment for hair conditioner and related personal-care formulations whose viscosity and packaging requirements suit the machine. Before you run other products, such as shampoo, hair masks, creams or lotions, confirm material compatibility, cleaning requirements and filling performance with HMPL.
How to Choose a Conditioner Filling Machine
Product characteristics: Share the formulation’s viscosity or a representative sample. Tell us whether it contains particles and note any temperature or handling limits.
Fill quantity: Specify the minimum and maximum fill volumes and your target tolerance.
Container format: Confirm the bottle or jar material, shape, neck opening and dimensions, and say how often you change containers.
Required output: State your desired containers per minute or per hour, including planned shifts and changeovers.
Cleaning and changeover: Discuss product-contact materials, disassembly, your cleaning procedure and how often you change products.
Line integration: Identify your existing or planned conveyors, capping, labelling and secondary packaging equipment.
Utilities and layout: Confirm your electrical supply, compressed air (if required), floor space and line direction before we finalise the specification.
Frequently Asked Questions
Can a conditioner filling machine handle thick formulations?
Yes, in many cases. Suitability depends on the formulation’s viscosity, flow characteristics and packaging. We assess your product sample and confirm the filling principle and nozzle arrangement before you place an order.
What bottle sizes can the machine fill?
The fill range depends on the configuration. Send us your intended fill volumes and container drawings, and we will confirm the appropriate range.
What is the production speed?
Speed depends on your fill volume, product behaviour, container handling, number of filling heads and line layout. Share your output target, and we will propose a configuration that meets it.
Can the machine fill different bottle shapes?
We check container compatibility against your bottle dimensions, neck opening, stability and changeover requirements. Send samples or drawings so we can confirm.
Can I connect the machine to a capping and labelling line?
Yes, we can assess integration as part of a complete packaging-line proposal. Tell us your cap type, label format, conveyor direction and target output.
How do I request a suitable configuration?
Contact HMPL with your conditioner sample or product details, target fill volumes, container drawings, desired output and available utilities. We will then confirm technical feasibility and propose a machine specification.
The machine is manufactured or developed per GMP standards.
The unit is compact & versatile in design.
SS square pipe frame structure with doors of SS 304 sheet.
Rigid vibration-free construction for trouble-free performance.
All moving parts of the machine are covered by the safety guards of SS.
All exposed parts of MS powder coated / electroless nickel plated.
The machine has a unique design with German technology.
The contact parts such as the filling nozzle, and filling pump are made of SS 316.
The pharma/food grade PVC braded tubes are used for the filling purpose.
Drain tray around the machine platform.
Drip tray under the conveyor.
Easy to clean the base of the machine.
The storage tank is automatically controlled using high/low-level sensors.
The machine is supplied with an easy-to-clean inbuilt storage tank.
The drain valve below the filling tank & collection tray provide for flushing purpose.
Auto control valve for the suction line at the plant.
Filling is based on a diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
The process of diving and blocking of the products done by pneumatic (air) operated cylinder.
The Air pressure indicator is attached to the machine to indicate the fault of low pressure of the air supply.
Individual servo-based filling pump which is useful to suck the filling material from the storage tank to the nozzle end very quickly. Moreover, this facility is useful for cleaning the filling line as well as the filling pump. The same function for all the pumps together or individual pumps also.
Easy to operate PLC for any kind of filling volume adjustment.
Each Filling head can be operated & monitored through PLC individually.
Air-operated NRV is connected in the discharge line.
Each filling head can work independently.
No change parts are required for different sizes of products as well asdifferent filling volumes.
There is a very less product change over time due to the very less usage of mechanical parts such as syringe set, mechanical seals, gear, chain, chain wheel etc.
If there is no product during the filling process, the machine automatically stops andit gives the indication on HMI.
To ensure the accurate filling process the level of filling material is required to be maintained. The machine takes care of the same with the help of PLC controlled ON / OFF valve (In between of middle level and high level). Accordingly, if the filling level goes down (Low level) then the machine will automatically stop and at the same time, it will give the fault signal for Low level on the HMI screen.
After the completion of the filling process, if the storage tank is required to be cleaned, there is no need to remove the storage tank. This cleaning process can be done very quickly with the help of a drain valve.
Any kind of fault during the operation of the machinesuch as low pressure of air, low level of liquid, no product etc. can appear on the HMI, which can be easily attended.
PLC modes are user friendly and hence even less skilled operators can also handle the machine.
User-friendly and less maintenance required owing to minimal usage of mechanical components.
Most reliable and proven components such as Festo/SMC/Janatics make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Rotomotive/Motovario make AC motors, Delta make AC Drives, Delta make PLC & HMI, LEUZE/BANNER/SICK make Sensor, MCB & relay “CE” certified.
Filling is based on diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
The Air pressure indicator attached with the machine to indicate the fault of low pressure of air supply.
Servo motor-based filling pump which is useful to suck the filling material from storage tank to nozzle end very quickly. Moreover, this facility is useful to clean filling line as well as filling pump. The same function for all the pumps together or individual pumps also.
The machine is fully automatic & based on PLC-controlled operation. The sequence of operation takes place as under.
Once the machine is switched on, it automatically checks the air supply & level of filling material in the storage tank.
If the air supply & material level is found OK, the priming system is operated, wherein the material is sucked from the feed tank to the nozzle end. This can be controlled for all the pumps as well as individual pumps. The function of the priming system is to remove air inside the tubes to maintain a continuous flow of material from the storage tank to the nozzle end.
For the setting of filling volume machine has a facility to set it by time and flow rate.
Once you set the desired filling volume then switch on the conveyor for product transferring.
The machine is startedand products are conveyed under of filling head.
The products are kept under hold for filling using stoppers, which are actuated by sensors.
The filling takes place through diving nozzles.
The filled products are then conveyed further for sealing.
The batch production can be monitored through PLC.
Product MOC
GLASS/PET/HDPE Bottles/Jars
Filling Material
Any Free-Flow Non-Acidic Liquid (From Water to Viscous Product)
Liquid Filling Volume
10 gm to 5000 gm
Output Speed
Up to 150 Bottles / Minute (Speed depends upon fill volume, viscosity of liquid product, neck & shape)
Liquid Filling Accuracy
± 1 Gram
Direction of Movement
Left to Right
Filling Head
2/4/6/8/10/12 Heads
Working Height
875 ± 50 mm Adjustable
Power Consumption
2.5 KW
Power Supply
Three-phase + Neutral + Earthing / 415 V AC / 50 Hz
Air Supply
8 to 10 Kg/Cm²
Net Weight Approx.
450 Kg
Dimensions Approx.
2745 mm L x 900 mm W x 1780 ± 50 mm H
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