Global Reach: Over 13,000 Machines Installed In 67+ Countries And Still Counting...

Pharmaceutical packaging is a crucial component in the drug delivery process, directly impacting the safety, efficacy, and usability of medications. As the demand for advanced, efficient, and reliable packaging solutions increases, Harikrushna Machines Pvt. Ltd. stands at the forefront, offering cutting-edge machinery designed to meet the stringent requirements of the pharmaceutical industry. Our latest innovation, the Pre-Filled Syringe Packaging Line, exemplifies our commitment to excellence and innovation.

Pre-Filled Syringes & Dental Cartridges Solutions

The Pre-Filled Syringe Packaging Line by Harikrushna Machines Pvt. Ltd. is a state-of-the-art system tailored to meet the specific needs of packaging pre-filled syringes and dental cartridges. This sophisticated line integrates multiple processes to ensure a seamless and efficient packaging workflow, from loading to sealing.

Key Features:

Pre-Filled Syringe Loading System

The process begins with our robust Pre-Filled Syringe Loading System, designed to handle syringes with precision and care. This system ensures that syringes are correctly positioned for subsequent operations, reducing the risk of contamination and mechanical damage.

Automatic Nest Picking-Up and Transferring System
This feature facilitates the smooth transfer of syringes from one stage to the next. By automating the movement of syringes, this system minimizes the risk of human error and maintains the integrity of the packaging process.
Sensor Inspection System
Integrated sensors meticulously inspect each syringe for shortages or empty rubber stoppers. This ensures that only complete and correctly filled syringes proceed to the next stage, maintaining the highest quality standards.

Rubber Stopper Feeding System
This automated system ensures the precise placement of rubber stoppers on each syringe. Accurate stopper placement is critical for maintaining sterility and ensuring the safety of the medication.

Finger Grips Loading System
Designed for user convenience, this system adds finger grips to the syringes, making them easier to handle and use. This feature is particularly important for healthcare professionals who need to administer injections quickly and accurately.

Plunger Rod Insertion and Tightening Mechanism
This feature guarantees the secure insertion and locking of the plunger rod. The mechanism rotates to lock and fix the plunger rod with controlled tightness, ensuring the integrity of the packaging and the reliability of the syringe’s performance.

Efficiency and Accuracy in Pharma Packaging
Our Pre-Fill Syringe Packaging Line embodies efficiency and accuracy. Each component of the line works in harmony to deliver high-quality, ready-to-use pre-filled syringes and dental cartridges. This comprehensive solution not only enhances productivity but also ensures the safety and efficacy of the packaged products, meeting the high standards required by the pharmaceutical industry.

Harikrushna Machines Pvt. Ltd.: A Legacy of Excellence

Global Reach and Impact
Harikrushna Machines Pvt. Ltd. is a name synonymous with innovation and reliability in the pharmaceutical machinery industry. We have 12,500 machines installed in more than 60 countries, we are trusted packaging partner for many startups and SMEs. Our dedication to quality and customer satisfaction has propelled us to the forefront of the industry.

Esteemed Clientele

Our extensive clientele includes some of the most respected names in the pharmaceutical industry. We are proud to serve:

Sun Pharma | Cipla | Dr. Reddy’s Laboratories | Zydus Cadila | Torrent Pharmaceuticals | Lupin | Aurobindo Pharma | Alkem Laboratories | AKUMS | Otsuka | Glenmark Pharmaceuticals | ITC | Sava Healthcare | Mylan | Rusan | GlaxoSmithKline (GSK) | Hetero

State-of-the-Art Manufacturing Facility

Our manufacturing unit, located in Vatva, Ahmedabad, Gujarat, is equipped with the latest technology and machinery. This facility enables us to design, develop, and produce high-quality pharmaceutical packaging machines that meet the evolving needs of the industry. Our commitment to excellence is reflected in every aspect of our manufacturing process, from the selection of raw materials to the final assembly and testing of our machines.

Why Choose Harikrushna Machines Pvt. Ltd.?

Innovation and Technology
At Harikrushna Machines Pvt. Ltd., we are committed to continuous innovation. Our team of experts constantly explores new technologies and processes to enhance our product offerings. The PreFilled Syringe Packaging Line is a testament to our innovative spirit and dedication to excellence. We invest heavily in research and development to ensure that our machines are at the cutting edge of technology, providing our clients with the most advanced solutions available.

Quality Assurance
Quality is at the core of everything we do. Our stringent quality control measures ensure that every machine we produce meets the highest standards of safety, reliability, and performance. From the selection of raw materials to the final inspection, every step is meticulously monitored to guarantee the best possible outcomes. We adhere to international quality standards and certifications, ensuring that our machines are compliant with global regulatory requirements.

Customer-Centric Approach
We believe in building lasting relationships with our clients. Our customer-centric approach ensures that we understand and cater to the unique needs of each client. We offer comprehensive support services, including installation, training, and maintenance, to ensure the seamless operation of our machines. Our dedicated customer support team is always available to address any issues or concerns, providing prompt and efficient solutions.

Sustainability
Sustainability is an integral part of our business philosophy. We strive to minimize our environmental impact through energy-efficient processes and sustainable practices. Our commitment to sustainability extends to our product designs, which focus on reducing waste and promoting eco-friendly packaging solutions. We are continually exploring new ways to enhance the sustainability of our operations and products, ensuring that we contribute positively to the environment.

Detailed Insights: Pre-Filled Syringe Packaging Line

Our Pre-Fill Syringe Packaging Line is designed to incorporate several advanced systems to meet the diverse needs of pharmaceutical companies. This includes the Pre-Fill Syringe Machines, Pre-Filled Syringe Filling & Stoppering System, Nested Prefilled Syringe & Stoppering Machine, Semi Automatic Pre-Fillable Syringes & Nested Stoppers, and the Automatic Pre-Filled Syringe Plunger Rod Insertion and Labeling Machine. Each machine is engineered to enhance productivity and ensure compliance with stringent industry standards.

Specific Machines in Our Line

Pre-Filled Syringe Packaging Line-HMPL Sterile

  • Pre-Fill Syringe Machines
    These machines are efficient and accurate filling of pre-filled syringes. They ensure precise dosing and minimize the risk of contamination.
  • Pre-Fill Syringe Packaging Line
    This comprehensive line integrates various processes, from syringe loading to final packaging, ensuring a seamless workflow.
  • Nested Prefilled Syringe & Stoppering Machine
    This machine handles syringes in nests, ensuring efficient stoppering and reducing the risk of contamination.
  • Semi-Automatic Pre-Fillable Syringes & Nested Stoppers
    Ideal for smaller batches, this machine offers flexibility and efficiency for semi-automatic operations.
  • Plunger Rod Insertion, Finger Grip Placement & Labeling System
    This system ensures the accurate insertion of plunger rods, placement of finger grips, and labelling of syringes, enhancing usability and traceability.
  • Pre-Fill Syringe Filling & Stoppering System
    Ensures precise filling and stoppering of syringes, maintaining sterility and dosage accuracy.
  • Pre-Filled Syringe Filling & Stoppering System
    Similar to the Pre-Fill Syringe Filling & Stoppering System, this machine guarantees the integrity of the filling and stoppering processes.
  • Cartridge Filling, Sealing, and Stoppering Machine
    This machine is perfect for the filling, sealing, and stoppering of cartridges, ensuring product safety and efficacy.
  • Automatic Pre-Filled Syringe Plunger Rod Insertion and Labeling Machine
    Automates the insertion of plunger rods and labelling of syringes, enhancing efficiency and reducing manual handling.
  • PFS Packaging Machine
    Our PFS (pre-filled syringe) packaging machines provides high precision and efficiency in packaging processes.
  • PFS Filling Line
    Our PFS Filling Line is perfect for pre-filled syringes, ensuring accurate filling and compliance with industry standards.
  • Pre-Filled Syringe Filling Machine
    This machine ensures the precise filling of pre-filled syringes, maintaining the integrity of the medication.
  • Pre-Filled Syringe Filling and Stoppering Machine
    Combines filling and stoppering in one machine, ensuring a streamlined process and high product quality.

Let’s Meet The HMPL Team & Explore Our Latest Pharma Processing And Packaging Innovations!

Pharma Pro&Pack Expo 2024: Meet Harikrushna Machines & Explore Latest Pharma Processing & Packaging Innovations

The Pharma Pro&Pack Expo is the premier trade fair for pharma processing and packaging machinery, taking place on September 26th, 27th, and 28th, 2024, at HITEX Exhibition Centre in Hyderabad, India.  Harikrushna Machines Pvt. Ltd. (HMPL), we are happy to announce our participation in the 10th Pharma Pro&Pack Expo edition.


Pharma Pro&Pack Expo: India’s Premier Pharmaceutical Machinery Event

Pharma Pro&Pack Expo empowers the manufacturing industry by providing an ideal platform for networking and showcasing the latest machinery, bringing together the best in the industry. The event highlights numerous opportunities that have emerged in recent years. As a cornerstone of the Indian pharmaceutical sector, it promotes innovation and growth in line with the nation’s healthcare and economic goals, including the Aatmanirbhar Bharat Vision.
 
Pharma Pro&Pack Expo 2024 will offer a valuable platform for industry stakeholders to connect, network, and conduct business. Join us at the expo to expand your business and seize new opportunities! The event promises a chance to reconnect face-to-face with machinery solution providers, particularly in South India.


Hyderabad’s strategic location positions Pharma Pro&Pack Expo as the perfect platform to connect with the target audience and forge valuable business partnerships. As the preferred destination for investments in the pharmaceutical, life sciences, and biotechnology sectors, Hyderabad is recognized as the “Pharma Hub of India.” The city leads the country in bulk drug manufacturing and ranks third in formulations.

Pharma Pro&Pack Expo 2024 - Harikrushna Machines Pvt. Ltd. (HMPL)

Event Details:

  • Hall No.: 6, Stall No.: J35
  • Date: SEPTEMBER 26 & 27 2024 | 10:00 To 18:00
                 SEPTEMBER 28, 2024 | 
    10:00 To 17:00
  • Location: HITEX Exhibition Centre, Hyderabad, India
  • Visit The Official Event Website

Visitor Pre-Registration Form:

Complete your Pre-Registration to ensure our team can connect with you and provide personalized assistance. We look forward to enhancing your experience at the event!

About HMPL:

Harikrushna Machines Pvt. Ltd. (HMPL), based in Ahmedabad, Gujarat, India, is a leading ISO 9001:2015 and CE-certified manufacturer and exporter of Liquid Packaging Machines and Liquid Processing Plants. We operate from a state-of-the-art manufacturing facility in Ahmedabad, driven by a team of skilled professionals and engineers dedicated to excellence in design, manufacturing, and customer service. Our advanced packaging solutions are tailored to meet the diverse needs of the pharmaceutical industry, ensuring full compliance with USFDA and EU GMP standards while guaranteeing prompt and superior pre- and post-sales services.


What do we offer?

At Harikrushna Machines Pvt. Ltd. (HMPL), you’ll find both Pharmaceutical Processing Equipment and Packaging Machines under one roof. We offer state-of-the-art manufacturing plants for Oral Liquids, Syrups, Suspensions, and products like Ointments, Creams, Lotions, Shampoos, and Toothpaste. In addition, we provide complete packaging lines and machines designed specifically for pharmaceutical manufacturing. Our packaging lines deliver impressive throughputs, handling between 40 to 400 products per minute, depending on the application. HMPL offers oral liquid manufacturing plants, ointment manufacturing plants, sterile washing machines, filling machines, sterilization and depyrogenation tunnels, sealing and capping machines, labelling machines, tube filling, sealing and coding machines, Mono Cartoning Machines, Case Packers, Packaging Ancillary Equipments, Specialized Machines and much more. 


Explore Our Range:

Visit our booth to explore our comprehensive range of primary and secondary packaging machinery designed for various pharmaceutical products, including Nasal Sprays, Liquid Vials, Powder Vials, Ampoules, Pre-Filled Syringes, Flush Syringes, Dental Cartridges, and more. Our solutions also cover packaging for Oral/Liquid Syrup/Suspension Bottles, IV Bottles/Bags, Respules, WFI (Water for Injection), Tubes, and Mono Cartons.


Why Choose HMPL? 

  • Trusted Packaging Partner for Startups & SMEs
  • Make Machinery per USFDA & EUGMP Standards Compliances
  • Tailored Solutions for Diverse Products
  • Cutting-edge Technology and Innovations
  • Best Aftersales Services
Connect With The Harikrushna Machines And Explore Pharma Processing & Packaging Machinery!

CPHI Milan 2024, at the heart of pharma, Meet Harikrushna Machines Team!

Each year CPHI unites, thought leaders, innovators and trailblazers at the heart of our industry to collaborate and succeed! Connect with the world of pharma across three days of powerful networking and reshape the future of pharma. CPHI Milan 2024 brings together industry leaders, pharmaceutical professionals, and businesses of all scales for three days of impactful networking and cooperation. It’s the premier event for observing emerging pharmaceutical trends, exploring innovative solutions and products, and staying ahead in the marketplace to propel your business forward!

 

Moreover, this event offers a unique opportunity to connect with thousands of pharma professionals both online and in-person, creating a year-round platform for growth, innovation, and collaboration. Connect with the dedicated and inventive team at Harikrushna Machines, poised to fulfil all your pharmaceutical processing needs, spanning from,

 

  • oral liquids
  • syrups
  • suspensions
  • ointments
  • creams
  • lotions
  • shampoos
  • toothpastes

Harikrushna Machines Pvt. Ltd. offers customized solutions for various pharmaceutical product’s packaging like:

 

  • Nasal Sprays
  • Eye-Ear Drops
  • Injectable Liquid Vials/Injectable Dry Powder Vials/ Injectable Ampoules
  • Oral Liquid/Syrup/ Suspension Bottles
  • IV Bottles/ IV Bags
  • WFIs, Respules
  • Pre-Filled Syringes, Dental Cartridges, Vials (Nested)
HMPL Sterile is an advanced Division of Harikrushna Machines Pvt. Ltd. for Sterile Packaging Solutions

 

HMPL Sterile Team offers advanced pharma machinery like BSC Hood, Open Cleanroom, Open RABS, Closed RABS, Isolators, Robotic PFS Machines and more! Book your spot now to connect with HMPL!

 

This event offers a unique opportunity to connect with thousands of pharma professionals both online and in-person, creating a year-round platform for growth, innovation, and collaboration. By joining CPHI Online, you can network with industry leaders, discover new products, and engage with like-minded professionals before, during, and after the event. Plan your experience with ease, attend talks and presentations at Fiera Milano, and turn missed opportunities into future partnerships with on-demand event content available all year long. Don’t miss your chance to be at the heart of the pharma industry!

CPHI Milan 2024-HMPL

Event Details: 

Registration Form:

Complete your Visitor Registration to ensure our team can connect with you and provide personalized assistance. We look forward to enhancing your experience at the event! 

Visit Our Booth To Explore The Extensive Primary & Secondary Packaging Machines Collection


CPHI & PMEC India 2024: Meet The HMPL Team & Explore Our Innovations

Join our global network of pharmaceutical professionals at CPHI & PMEC India 2024. Connect with industry leaders, expand your network, and discover limitless opportunities for learning, innovation, and collaboration both online and in person. CPHI offers avenues to expand your business and forge valuable connections at the heart of the Indian pharmaceutical industry.


About HMPL:

Harikrushna Machines Pvt. Ltd. (HMPL) is an ISO 9001:2015 & CE certified leader in manufacturing and exporting Liquid Processing & Packaging Machinery in India. Our state-of-the-art solutions meet the diverse requirements of the pharmaceutical sector, ensuring adherence to USFDA & EU GMP standards.


Explore Our Range:

Visit our booth to explore our extensive collection of primary and secondary packaging machinery designed for various pharmaceutical products including Nasal Sprays, Liquid Vials, Powder Vials, Ampoules, Pre-Filled Syringes, Dental Cartridges, and more. Our solutions also extend to packaging for Oral/Liquid Syrup/Suspension Bottles, IV Bottles/Bags, Respules, WFI (Water for Injection), Tubes, and Mono Cartons.


Why Choose HMPL?

  • Trusted Packaging Partner
  • Adherence to USFDA & EU GMP Guidelines
  • Customized Solutions for Varied Products
  • Advanced Technology and Innovations

CPHI & PMEC India 2024 offers the opportunity to connect with industry pioneers, gain knowledge on cutting-edge machinery, and explore revolutionary advancements in pharmaceutical processing and packaging. Be part of the future of pharma by joining HMPL at CPHI & PMEC India 2024!

CPHI & PMEC India 2024-HMPL

Event Details: 

Visitor Pre-Registration Form:

Complete your Pre-Registration to ensure our team can connect with you and provide personalized assistance. We look forward to enhancing your experience at the event! 

Glimpse of CPHI & PMEC India 2023
CPHI & PMEC India 2024
Let’s Meet The HMPL Team @ The World’s Biggest Annual F&B Event & Explore Our Innovations!

Join Harikrushna Machines at the Gulfood Manufacturing Exhibition 2024!

Gulfood Manufacturing Exhibition 2024 is the Only Annual & Most Influential F&B Manufacturing Event In The World. Taking place from November 5-7, 2024, at the Dubai World Trade Centre, this event celebrates a decade of excellence, making it a landmark for industry professionals. As the top F&B sourcing event, it offers a unique platform to accelerate tech adoption, boost efficiency, and tackle emerging challenges.

 

Harikrushna Machines Pvt. Ltd. (HMPL) is proud to be part of this prestigious event. At Stand S-H34, we will showcase our latest innovations in food and beverage packaging machinery. Gulfood Manufacturing 2024 offers groundbreaking insights, helping global businesses seize new growth opportunities.

 

A Decade of Innovation at Gulfood Dubai 2024

Celebrating its 10th edition, Gulfood Dubai 2024 offers professionals a prime chance to network, forge partnerships, and explore cutting-edge solutions. The event spans 19 halls with over 2,500 exhibitors from 72 countries, showcasing the latest food tech and manufacturing trends. Attendees can witness Gulfood Manufacturing 2024 and access technologies that can revolutionize their business.

 

For those attending, this is the perfect chance to witness the Gulfood Manufacturing Exhibition 2024 and access transformative technologies that can revolutionize your business.

Gulfood Manufacturing 2024 - Harikrushna Machines
Why Gulfood Manufacturing 2024 Is a Must-Attend Event?


Gulfood Manufacturing is not just another exhibition; it is the most influential F&B manufacturing event of its kind, globally. It offers a premier platform to explore innovations in five sectors: Ingredients, Processing, Packaging, Supply Chain Solutions, and Control & Automation.

 

With a focus on reducing costs, boosting productivity, and enhancing sustainability, Gulfood Manufacturing helps businesses navigate the complexities of food production. It offers key insights into trends such as responsible sourcing, traceable supply chains, and the integration of advanced technologies. These insights are essential for companies looking to optimize their operations and succeed in a highly competitive market. For professionals looking to stay ahead, Gulfood Dubai 2024 is an unmissable event. It presents the latest in food manufacturing, enabling businesses to future-proof their operations through innovation and cutting-edge technology.

 

Connect with Industry Leaders and Gain Insights
 

Attendees at Gulfood Manufacturing will connect with key decision-makers and global experts through exclusive meetings and networking. The event includes the FoodTech Summit, where food futurists and experts share insights on the future of food production and emerging technologies. This summit will be instrumental in uncovering trends shaping the F&B industry in the coming years. Visitors can witness groundbreaking ideas at the Gulfood Manufacturing Industry Excellence Awards, which recognize the industry’s top innovations.
 

At Harikrushna Machines Pvt. Ltd., we are committed to driving the future of food and beverage packaging. As a packaging machinery leader, we’re excited to unveil our latest offerings at Gulfood Manufacturing 2024. Visit us at Stand S-H34 to discuss our packaging innovations and how they can enhance your production lines. From advanced packaging solutions to sustainable practices, we’re ready to help your business stay at the industry’s forefront.

 

Gulfood Dubai 2024 is a great chance for F&B professionals to engage with us, discover our innovations, and explore collaborations. We are eager to connect with industry experts and share our passion for driving technological progress in food manufacturing.

 

Event Details: 
  • Event: Gulfood Manufacturing 2024
  • STAND: S-H34, Trade Centre Arena
  • Dates & Time : NOVEMBER 05 & 06, 2024 | 10:00 TO 18:00
                                    NOVEMBER 07, 2024 | 10:00 TO 17:00
  • Location: Dubai World Trade Centre
  • Visit Official Event Website:
Visitor Pre-Registration Form:
 
Pre-register now to secure your place at the Gulfood Manufacturing Exhibition 2024. Complete your visitor registration form to ensure that our team can connect. We look forward to enhancing your experience and assisting you in exploring new solutions for your business.

PharmaTech Expo Chandigarh 2024: The Largest & Foremost Pharma Exhibitions in North India

PharmaTech Expo Chandigarh 2024: Harikrushna Machines welcomes you to join the Largest and Foremost Pharmatech & Labtech Expo!

 

Let’s grab the opportunity to meet Harikrushna Machines Pvt. Ltd. at the 16th edition of North India’s Largest and Foremost Pharmatech & Labtech Expo from 12th April to 14th April 2024 at Parade Ground, Sector 17, Nr. ISBT, Chandigarh(UT), India.

 

Details about the event:

 

Harikrushna Machines Pvt. Ltd.
Date & Time: April 12-14, 2024 | 10:00 am to 06:00 pm
Hall No.: 1
Stall No.: B29
Location: Parade Ground, Sector 17, Nr. ISBT, Chandigarh(UT), India

 

Book your spot now to connect with HMPL!

 

Don’t miss this opportunity to engage with our team and explore our latest innovations in the pharmaceutical packaging industry. Witness firsthand how our pioneering technology redefines industry standards by merging innovation with expertise.

 

Pharma Expo Chandigarh 2024


This Expo offers a prime platform for companies to showcase their products and services to a diverse audience from the pharmaceutical and healthcare sectors. It’s an unparalleled opportunity to engage with industry professionals and highlight innovations that drive progress in these vital fields.

 

Step into a world of endless possibilities at Pharma Expo Chandigarh, where you can network with industry leaders, discover cutting-edge solutions, and explore innovative technologies.

 

As a premier source of inspiration and collaboration, this event provides a platform to connect with like-minded professionals, source the latest advancements, and uncover opportunities that propel your business forward. Join us to network, source, discover, and explore the future of the pharma industry!

pharma-labtech-expo

Join Harikrushna Machines, Your Trusted Packaging Partner, in shaping the future of the pharmaceutical industry!

Harikrushna Machines Pvt. Ltd., headquartered in Ahmedabad, Gujarat, India, is a leading manufacturer and exporter of Liquid Packaging Machines and Liquid Processing Plants, certified with ISO 9001:2015 and CE. Demonstrating unwavering dedication to design, manufacturing, and customer service excellence. HMPL India operates from a state-of-the-art manufacturing unit in Ahmedabad, Gujarat. Supported by a skilled team of professionals and engineers, we guarantee prompt and superior pre- and post-sales services.

 

Our packaging machines cater to a diverse range of industries, including Beverages, Cosmetics, Dairy, Distilleries, Edible Oil, Food, Lubricants, Pesticides, Pharmaceuticals, and various other allied industries.

 

Find both Pharmaceutical Processing Equipment and Packaging Machines under a single roof.

HMPL provides cutting-edge manufacturing plants for Oral Liquid/Syrup/Suspension, as well as Ointment/Cream/Lotion/Shampoo/Toothpaste. Additionally, we offer complete packaging lines and packaging machines tailored for pharmaceutical manufacturing companies. Our packaging lines boast throughputs ranging from 40 to 400 products per minute per application.

 

Harikrushna Machines offers personalized solutions designed to meet the unique requirements of its clients. Adhering to rigorous international regulatory standards such as WHO, GMP, cGMP, USFDA, MHRA, TGA, EMA, TRAs, CFIA, and FSMS.

 

Tailored packaging solutions for a wide range of pharmaceutical products.

HMPL provides cutting-edge Sterile Washing Machines, Filling Machines, Sealing Machines, Capping Machines, Labeling equipment, and complete packaging lines designed for various pharmaceutical products. These include Injectable Vials (Liquid/Powder), Injectable Ampoules, LVP (Volume Parenteral) IV Bags, Infusion Bottles/Bags, SVP (Small Volume Parenteral) Respules, WFI, Eye-Ear Drops, Nasal Sprays, Syrup/Suspension Bottles, Pre-filled Syringes, Dental Cartridges, Tubes, Cartoning, and more.

 

Harikrushna Machines: The Reliable Partner for Your Packaging Needs
HMPL has established a remarkable global presence, with over 12,500 machine installations spanning across 60 countries. Collaborating with clients ranging from renowned big-brand companies to dynamic startups and pharmaceutical turnkey projects. Harikrushna Machines showcases its adaptability to meet diverse production needs and demands. Explore further details in Harikrushna Machines brochure.

 

Harikrushna Machines – Your Reliable Supplier of Packaging Raw Materials
Our extensive range includes Bottles & Jars, Ampoules and Vials, PFS, Eye and Ear Drop Bottles, Caps, Label Rolls, Shrink Sleeves Rolls, Plastic Laminated Pouches, Shrink Films, and more. Explore further details in our packaging material division brochure.

The most important piece of the entire bottling line is without a doubt the Bottle filling Machine. This component is the only machine that has direct contact with the finished product and must therefore ensure maximum reliability in terms of hygiene and quality of the end product. This means preserving it’s the product’s characteristics during the filling phase and being easy to clean or when in contact with products that are particularly sensitive to contamination, being easily sterilized.

 

During the filling phase, liquid products to be packaged can be foamy, dense, creamy, fluid, powder or granules. They are delivered in special package types such as bottles, vials, pots, jars, cans, tanks, buckets, tins, bags, sacks or bag-in-boxes.

 

There are different filling processes (negative pressure, gravity, isobaric) that utilize different types of fillers, including volumetric fillers with batching syringes, gravity fillers with electronic or mechanical weighing units, and negative pressure fillers at constant levels (suitable only for very rigid recipients). The machines are set and calibrated to help ensure flawless operation and exceptional precision.

 

Frequently, new juice bar or wholesale juice business owners ask about investing in an automated bottle filler. I purchased a two-head, table-top bottle filler for our juicing kitchen a while ago to stock it as part of our product line. After some time I learned that it probably doesn’t make sense for a small juice business to invest in a bottle filler until you’re filling thousands of bottles per day. I’ll explain why below. If you’ve had a different experience, let our readers know in the comments.

 

Labour Cost

Intuitively, one would think that labour costs go down after implementing a bottle-filling machine. I was surprised to learn that that’s most likely not the case for a small operation. The small bottle fillers are of the “semi-automatic” type. The user stands near the filler, manually places bottles under the spouts, and presses a foot pedal to initiate the filling process. The filling machine then fills the bottles. Once the process is done, the user moves the full bottles to the side and puts new bottles under the spouts and starts the process again.

Essentially what this means is that you still need a person working full-time to fill bottles, and it isn’t going to be much (if at all) faster. A skilled employee can fill hundreds of bottles per hour with a pitcher of juice and a funnel for filling the bottles without the help of a machine.

Part of the reason that we can fill juice bottles so quickly by hand is that the standard cold-pressed juice bottles we use tend to be easy to fill. A 12 Oz or 16 Oz bottle with a wide mouth is very easy to pour into with a funnel. You can line up 20 empty bottles and just go right down the line pouring into them. If the bottle you chose had a small opening, it may make more sense to use a machine.

Another point regarding labor costs is that the filling machine system must be cleaned regularly which adds a step to your daily juicing process.

 

Waste

Since a bottle filler requires tanks and tubing/hoses to work, there will be some juice left in the system when you’re finished filling bottles. There’s simply no way to get it out other than to flush the system with water, which mixes with the juice and becomes a by-product that needs to be discarded or re-purposed. The system also has to be cleaned, which adds extra labour to your daily juicing process.

 

When it makes sense to buy a bottle filler?

At some point, it makes sense to invest in an automated filling line. When your business is big enough to justify spending $200k on a fully automated filling line, you will see massive savings in labor and that investment will pay for itself in a very short amount of time.

Imagine going from 4-5 full-time employees filling thousands of bottles per day down to a single person only spending part of their time operating the bottle filler, while they spend the rest of their time managing other parts of the operation. There will still be some wasted product which is unfortunate, but the wasted juice is proportionally a much smaller amount when dealing with large volumes and the cost is minimal.

While they may be among the last considerations in a liquid filling line, labelling machines are also one of the most important. If one of your goals as a business is to appeal to your audience with high-quality labels featuring original logos, graphics, and text, a labeller is crucial for your production line. In many cases, liquid products will need unique packaging and labelling designs to stand out on the shelves and attract consumers.

Benefits of Installing Labelling Equipment

There are several benefits that a packaging line will experience with high-quality labelling machines. One of these is increased efficiency since today’s labelling equipment is designed to print complex graphics and text at a faster rate and with better quality than older models. The demands of a high-speed bulk production line can be easily met with the use of one or more labellers.

Money can also be saved through labelling machines combined with cost-effective printing materials. With the right labelling machine from the right manufacturer and seller, frequent repairs and breakdowns can be avoided that might be experienced with low-quality labelling systems. Many of today’s labellers also can print on a variety of materials, including paper and mylar, helping determine which material is best to maintain both quality and affordability.

Automation of production lines is another benefit of using labellers, in addition to automatic liquid fillers, conveyors, and other packaging equipment that can keep processes moving along at the most productive rate.

Types of Labelling Systems

There are several types of labellers available for production lines based on their specific needs.

Horizontal wrap labelers. These are typically utilized for labelling unstable round containers such as vials with rounded bottoms. Items are placed on a horizontal roller, which then runs them through a wrap station.

Vertical wrap labellers. Vertical labellers are normally used for a variety of bottles, including slightly tapered bottles and stable square or rectangular bottles that won’t easily trip during transfers. Partial and full labels are available for these labelling machines. It’s among the most popular options.

Front and back labelers. Use these labellers to place labels on one or two sides, or in some cases with some modification, three sides of either oval, flat, round, or rectangular bottles. However, like vertical wrap labellers, bottles need to be stable enough to avoid tripping while being transported on conveyors.

Top labelers. This type of labeller is suitable for a variety of applications, including everything from electronics to edibles. It works by placing a panel or spot label on the top of a product that passes, such as a wide round jar lid.

Top and bottom labelers. These are used to label flat containers that require both a top and bottom label, such as a tray with a UPC label on the bottom and a product label on the top.
Print and apply labellers. Configurations for these may be used for a variety of containers including bottles, cartons, and cases.

Custom labelling equipment. In some cases, companies may be able to create a custom configuration for a labeller if needs aren’t compatible with standard labellers.

How to Select the Right Labeler

When trying to find the best filler to install in the filling line, it’s important to consider the different factors that go into a purchase.

Sizes and shapes. One of the first things to consider is the size and shape of the containers and the corresponding parameters of the label, which help determine which type of labeler can meet these criteria. While some labellers may be more versatile and accommodate a variety of widths, lengths, and shapes, others may only be suitable for handling specific sizes and shapes.

 

 

Hand-applying labels are the way most companies start, selling small quantities at a farmer’s market, or fulfilling individual online orders for example.
Hand-applying labels are tedious, leads to waste (damaged labels), and despite all best efforts the labels are not consistently applied. Full-wrap labels are even more difficult to align, and film labels tend to trap air bubbles. As your production volume increases and fewer friends and family are willing to join you for a “labelling party”, it can take forever to get through all those label rolls. Or maybe you are just tired of paper cuts, perpetually sticky, aching fingers, and misaligned labels. So what’s next?
Machine application is a natural next step. Time is money, after all, and the only thing hand application has going for it is the cost: it’s free. With experience, you can apply between 300-500 labels per hour to a bottle– that’s one label on one side. If you have a front label and a back label that number is going to be cut in half. As un-labelled bottles pile up and you’re surrounded by a mountain of label liner waste nursing sore fingers, an electronic label applicator starts to look like a sound investment.

Manual Tabletop Label Applicators

Manual label applicators combine the functionality of a dispenser with a roller that you drag or spin your container across to apply the label uniformly. Labels are dispensed manually, or by advancing the roll through the hand pressure of your container. These applicators are designed for small rolls of labels and eliminate the inconsistency and inevitable waste of hand labelling.

Semi-Auto Label Applicators

Electronic semi-auto label applicators are available as tabletop machines about the size of carry-on luggage that apply the labels as you swap bottles in and out by hand. Some applicators operate by pressing a foot pedal, some by sensing the insertion of a new bottle. (We’re using ‘bottle’ here but this could be a jar, can, etc…). Some dispense the discarded liner into a heap on the floor and others include a waste rewinder to keep your workspace tidy.

 

Added features that affect the final price can include:

 

  • Labelling speed (units per hour)
  • Sensors that eliminate the need for a foot pedal
  • Waste rewinders to handle the discarded label liner
  • Larger label roll capacity
  • Ability to handle clear film labels or other exotic label materials
  • Front and back label application
  • Larger container size capacity (a labeller that can accommodate a wine bottle may cost more than an applicator that maxes out with a 1-quart jar)

Additional Considerations When Purchasing a Semi-Auto Applicator

When considering a semi-auto label applicator, your current specific packaging needs will be a priority. However, some equipment is more versatile and adjustable than others, which will allow you to label additional containers than those you are using now– something you may develop a need for in the future.
When shopping for labelling equipment you will want something sturdy that will not wear down or break easily– professional/industrial grade equipment, not hobby products. Adjustment points should be robust, having to fiddle with them constantly to keep everything in line will be frustrating and slow down production.

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