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Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.

  • The machine is manufactured or developed accordance with GMP standards.
  • The structure is made of SS 304 or cladded with SS 304.
  • Rigid vibration free construction for trouble free performance.
  • Machine with out-feed trays for collection of syringe tub.
  • All contact parts SS 316L and non-contact parts are SS 304.
  • Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
  • Servo with syringes synchronized system for filling Accuracy.
  • Filling volume set with touch screen HMI.
  • Pneumatically controlled Stoppering mechanism.
  • Very easy & accurate electronic based volume setting of different pre-fill syringes.
  • Zero Dripping filling stations.
  • Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe.
  • Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes.
  • Low air machine stop sensor.
  • LAF stop machine stop sensor.
  • Door interlocking system.
  • A suitable expandable PLC with programming & 7” colour touch screen HMI.
  • The Pharma grade silicon tubes are used for filling & CIP/SIP.
  • There is a very less product change over time due to very less usage of mechanical parts.
  • All liquid contact parts easily removable for cleaning and sterilization purpose.
  • Machine with LAF which can maintain class 100 condition (OPTIONAL).
  • Co eccentric nozzles for quick filling of liquids.
  • For different heights of syringes, the whole assembly can be moved upwards & downwards.
  • Production counter is given with password protection for daily track report.
  • The faults can be detected on the PLC touch screen HMI and can be attended easily.
  • The output speed can be appeared on HMI screen.
  • Very less mechanical adjustment required due to the special design.
  • User friendly and very less maintenance required.
  • NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation.
  • Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
Suitable for Aqueous substance / Viscous substance with the help of change parts.
Filling station 1 No., 2 No., 5 No. & 10 Nos.
Filling Capacity 0.5 ml onwards
Output / minute Up to 100 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume)
Dosing accuracy ± 1%
Power Supply Three Phase, 440 V, 50 Hz (Stabilized)
Working height 850 mm ± 50 mm
Air consumption 5 CFM
Air supply 6 to 8 Kg / cm²
Nitrogen supply 5 CFM pressure (Customer scope)

Headquarter

Reach out to Syntegon.
india
Vatva Ahmedabad, Gujrat

Phone

+1(365) 567 89 54
+800 350 84 31

Social

Email

info@harikrushna007.com

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