Harikrushna Machines Pvt. Ltd.
Plot No. 513, Phase IV,
G. I. D. C., Vatva, Ahmedabad
382 445. Gujarat. (India)
Fully Automatic Pre-filled Syringe Plunger Rod Insertion and Labelling Machine
Finger Grips Loading System
Plunger Rod Insertion and Tighten
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.
Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
|The machine is manufactured or developed accordance with GMP standards.
|The structure is made of SS 304 or cladded with SS 304.
|Rigid vibration free construction for trouble free performance.
|Machine with out-feed trays for collection of syringe tub.
|All contact parts SS 316L and non-contact parts are SS 304.
|Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
|Servo with syringes synchronized system for filling Accuracy.
|Filling volume set with touch screen HMI.
|Pneumatically controlled Stoppering mechanism.
|Very easy & accurate electronic based volume setting of different pre-fill syringes.
|Zero Dripping filling stations.
|Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe.
|Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes.
|Low air machine stop sensor.
|LAF stop machine stop sensor.
|Door interlocking system.
|A suitable expandable PLC with programming & 7” colour touch screen HMI.
|The Pharma grade silicon tubes are used for filling & CIP/SIP.
|There is a very less product change over time due to very less usage of mechanical parts.
|All liquid contact parts easily removable for cleaning and sterilization purpose.
|Machine with LAF which can maintain class 100 condition (OPTIONAL).
|Co eccentric nozzles for quick filling of liquids.
|For different heights of syringes, the whole assembly can be moved upwards & downwards.
|Production counter is given with password protection for daily track report.
|The faults can be detected on the PLC touch screen HMI and can be attended easily.
|The output speed can be appeared on HMI screen.
|Very less mechanical adjustment required due to the special design.
|User friendly and very less maintenance required.
|NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation.
|Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
|Aqueous substance / Viscous substance with the help of change parts.
|1 No., 2 No., 5 No. & 10 Nos.
|0.5 ml onwards
|Output / minute
|Up to 100 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume)
|Three Phase, 440 V, 50 Hz (Stabilized)
|850 mm ± 50 mm
|6 to 8 Kg / cm²
|5 CFM pressure (Customer scope)