Harikrushna Machines Pvt. Ltd.
Plot No. 513, Phase IV,
G. I. D. C., Vatva, Ahmedabad
382 445. Gujarat. (India)
Fully Automatic Pre-filled Syringe Plunger Rod Insertion and Labelling Machine
Finger Grips Loading System
Plunger Rod Insertion and Tighten
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.
Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
The machine is manufactured or developed accordance with GMP standards. |
The structure is made of SS 304 or cladded with SS 304. |
Rigid vibration free construction for trouble free performance. |
Machine with out-feed trays for collection of syringe tub. |
All contact parts SS 316L and non-contact parts are SS 304. |
Machine suitable for different syringe size with help of change part and depends on characteristic of liquid. |
Servo with syringes synchronized system for filling Accuracy. |
Filling volume set with touch screen HMI. |
Pneumatically controlled Stoppering mechanism. |
Very easy & accurate electronic based volume setting of different pre-fill syringes. |
Zero Dripping filling stations. |
Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe. |
Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes. |
Low air machine stop sensor. |
LAF stop machine stop sensor. |
Door interlocking system. |
A suitable expandable PLC with programming & 7” colour touch screen HMI. |
The Pharma grade silicon tubes are used for filling & CIP/SIP. |
There is a very less product change over time due to very less usage of mechanical parts. |
All liquid contact parts easily removable for cleaning and sterilization purpose. |
Machine with LAF which can maintain class 100 condition (OPTIONAL). |
Co eccentric nozzles for quick filling of liquids. |
For different heights of syringes, the whole assembly can be moved upwards & downwards. |
Production counter is given with password protection for daily track report. |
The faults can be detected on the PLC touch screen HMI and can be attended easily. |
The output speed can be appeared on HMI screen. |
Very less mechanical adjustment required due to the special design. |
User friendly and very less maintenance required. |
NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation. |
Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc. |
Suitable for | Aqueous substance / Viscous substance with the help of change parts. |
Filling station | 1 No., 2 No., 5 No. & 10 Nos. |
Filling Capacity | 0.5 ml onwards |
Output / minute | Up to 100 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume) |
Dosing accuracy | ± 1% |
Power Supply | Three Phase, 440 V, 50 Hz (Stabilized) |
Working height | 850 mm ± 50 mm |
Air consumption | 5 CFM |
Air supply | 6 to 8 Kg / cm² |
Nitrogen supply | 5 CFM pressure (Customer scope) |