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Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine - Harikrushna Machines Pvt. Ltd.
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine - Harikrushna Machines Pvt. Ltd.
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine - Harikrushna Machines Pvt. Ltd.
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Quick Technical Summary

The Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.

Syringe Filling Machine & Stoppering Machine loaded on a stainless steel in-feed hopper. A prefilled syringe manufacturing process machine tray can be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on the outfeed collection tray without hand touch.

Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
Automatic Pre-Filled Syringe Plunger Rod Insertion and Labelling Machine
#ModelOutput Speed
1HMPL-PL-PFSUp to 120 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume)
  • The machine is manufactured or developed accordance with GMP standards.
  • The structure is made of SS 304 or cladded with SS 304.
  • Rigid vibration free construction for trouble free performance.
  • Machine without-feed trays for collection of syringe tub.
  • All contact parts SS 316L and non-contact parts are SS 304.
  • Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
  • Servo with syringes synchronized system for filling Accuracy.
  • Filling volume set with touch screen HMI.
  • Pneumatically controlled Stoppering mechanism.
  • Very easy & accurate electronic based volume setting of different pre-fill syringes.
  • Zero Dripping filling stations.
  • Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe.
  • Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes.
  • Low air machine stop sensor.
  • LAF stop machine stop sensor.
  • Door interlocking system.
  • A suitable expandable PLC with programming & 7” colour touch screen HMI.
  • The Pharma grade silicon tubes are used for filling & CIP/SIP.
  • There is a very less product change over time due to very less usage of mechanical parts.
  • All liquid contact parts easily removable for cleaning and sterilization purpose.
  • Machine with LAF which can maintain class 100 condition (OPTIONAL).
  • Co eccentric nozzles for quick filling of liquids.
  • For different heights of syringes, the whole assembly can be moved upwards & downwards.
  • Production counter is given with password protection for daily track report.
  • The faults can be detected on the PLC touch screen HMI and can be attended easily.
  • The output speed can be appeared on HMI screen.
  • Very less mechanical adjustment required due to the special design.
  • User friendly and very less maintenance required.
  • NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation.
  • Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.
Sample ProductsPre Fill Syringes and Dental Cartridges
Sample Product Size0.2 ml to 10 ml
Types of DrugsHighly Viscous, Semi-Viscous, Gel, Suspension, Oily, Aqueous
OutputUp to 120 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume)
Filling Station1 No., 2 No., 5 No. & 10 Nos.
Filling Capacity0.5 ml onwards
Dosing accuracy± 1%
Power SupplyThree Phase, 440 V, 50 Hz (Stabilized)
Working height850 mm ± 50 mm
Air consumption5 CFM
Air supply6 to 8 Kg / cm²
Nitrogen supply5 CFM pressure (Customer scope)

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