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Chutney Filling Machine

Engineered for chunky mango chutney, tamarind sauces, and particulate culinary relishes, this servo piston filler features AISI 316L metallurgy and anti-drip diving nozzles for ±0.5% dosing precision.

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Chutney Filling Machine
Quick Technical Summary

The Chutney Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.

The Chutney Filling Machine by Harikrushna Machines Pvt. Ltd. (HMPL) delivers precision volumetric packaging for viscous culinary condiments. Specifically, this automated packaging system handles mango chutney, tamarind date sauce, spicy mint puree, and particulate relishes. Food processing plants achieve consistent container fill weights without product splashing across glass jars, PET tubs, and bottles.

Chutney Filling Machine Precision Dosing for Particulate and Chunky Pastes

Ethnic culinary chutneys contain suspended whole spices, fruit particulates, and fibrous ginger shreds requiring delicate volumetric displacement. Therefore, HMPL equips this Chutney Filling Machine with heavy-duty servo-driven positive displacement piston cylinders. Furthermore, wide-port rotary spool valves pass chunky fruit pieces up to 8mm without crushing or shearing. Consequently, commercial food processors preserve authentic homemade texture, ingredient visual appeal, and repeatable ±0.5% fill accuracy. Packaging plants can also pair this system with our specialized Jam Filling Machine for sweetened fruit marmalades and preserves.

Corrosion-Resistant AISI 316L Metallurgy and Jacketed Buffer Hopper

Natural tamarind acids, vinegar, and high salt concentrations create an aggressive low-pH corrosive packaging environment. For this reason, all product-contact parts utilize sanitary Stainless Steel AISI 316L complying with FDA food safety regulations. Additionally, hot-fill mango chutneys require steady thermal regulation to prevent sugar crystallization and microbial contamination. Therefore, the machine features an insulated water-jacketed buffer hopper with a continuous slow-speed scraper agitator. Food facilities also utilize quick-disconnect Tri-Clamp connections for rapid Clean-In-Place (CIP) sanitation between pungent spice batches.

Bottom-Up Diving Nozzles with Anti-Drip Clean Cut-Off

Sticky chutney droplets on jar sealing threads burn, create sticky residues, and compromise induction foil sealing. Therefore, our Chutney Filling Machine employs motorized bottom-up diving nozzles with synchronized servo vertical motion. The dispensing nozzles descend to container bottoms and ascend smoothly with rising product levels. Furthermore, pneumatic positive shut-off cut-off valves provide instantaneous micro suck-back at cycle completion. As a result, food packers achieve immaculate jar finishes, void-free fills, and hermetic lid seal adhesion.

Automated Turnkey Chutney Packaging Line Integration

High-capacity condiment factories maximize overall throughput by synchronizing individual packaging operations into complete automated lines. Consequently, this filling platform integrates seamlessly with automated upstream bottle unscramblers and downstream capping machinery. Packaging engineers can pair the filler with our Automatic Lug Capping Machine for twist-off jar sealing. Furthermore, adding our high-speed Jar Labelling Machine ensures precision body sticker placement. Finally, food plants can incorporate our versatile Condiment Filling Machine to establish an advanced multi-sauce packaging facility.

  • Framework Construction: Heavy-duty Stainless Steel AISI 304 main machine chassis with vibration-absorbing leveling pads.
  • Product Contact Metallurgy: Acid- and salt-resistant sanitary Stainless Steel AISI 316L for all contact parts, cylinders, and fluid manifolds.
  • Product Buffer Hopper: Jacketed sanitary conical hopper with warm water heating jacket and slow-speed PTFE scraper agitator.
  • Dosing Technology: High-torque servo motor-driven positive displacement volumetric piston cylinders with modular rotary valves for particulates.
  • Dispensing Nozzles: Pneumatically actuated bottom-up diving nozzles equipped with positive shut-off and micro suck-back anti-drip cut-off.
  • Dosing Volume Range: 50 ml to 1000 ml (Standard) / 250 ml to 5000 ml (Configurable extended piston stroke for foodservice pails).
  • Production Output Speed: Up to 120 containers per minute (Configurable across 2, 4, 6, 8, 10, or 12 filling heads).
  • Dosing Precision: Repeatable volumetric filling accuracy within ± 0.5% across liquid sauces and particulate chutney batches.
  • Container Conveyor System: Variable speed Stainless Steel slat chain conveyor with adjustable stainless container guide rails.
  • Container Indexing Mechanism: Pneumatically synchronized gating indexers paired with optical “No-Container – No-Fill” safety interlocks.
  • Automation & Controls: Industrial PLC controller paired with a 7-inch color touchscreen HMI supporting multi-recipe memory.
  • Sanitary CIP Integration: Quick-disconnect tri-clover sanitary clamp fittings and drain port enabling rapid Clean-In-Place cycles.
  • Operator & Machine Safety: Front-panel emergency stop buttons, pneumatic low-pressure alarm sensors, and optional polycarbonate enclosure.
  • Mango Chutney & Fruit Relishes: High-speed precision filling of sweet and tangy mango chutneys containing fruit chunks and whole spices into glass jars.
  • Tamarind & Date Chutneys: Smooth volumetric dosing of thick, high-viscosity tamarind paste and date saunth without trailing strings.
  • Mint & Coriander Chutneys: Gentle ambient dispensing of fresh herb purees, sandwich spreads, and green chili pastes into retail bottles.
  • Garlic & Schezwan Sauces: Clean volumetric transfer of pungent garlic chili pastes, Schezwan dips, and savory Chinese condiments.
  • Squeezable Retail Packaging: Clean dosing into inverted and upright squeezable LDPE and PET bottles with silicone valve caps.
  • Foodservice & Institutional Packs: Bulk volumetric filling into 1-gallon bottles, 5 L HDPE jugs, and commercial catering buckets.

The machine operates under fully automated PLC sequencing across six distinct stages:

  • Pre-Operation Diagnostics: The PLC system verifies pneumatic line pressure, hopper jacket heating temperature, and safety interlock status before initiating operation.
  • Container Infeed & Indexing: Glass jars, bottles, or PET containers enter via the stainless steel slat conveyor where pneumatic indexers align them beneath the nozzles.
  • Diving Nozzle Positioning: The motorized diving nozzle assembly lowers into the container bottoms, stopping near the base to prevent air entrapment.
  • Synchronous Volumetric Dosing: Servo-driven positive displacement pistons draw chutney paste from the jacketed hopper and dispense exact volumes while nozzles ascend synchronously with rising liquid levels.
  • Clean Cut-Off & Retraction: Positive shut-off valves seal cleanly with micro suck-back actuation, preventing drips across jar necks and sealing threads.
  • Discharge to Downstream Line: The exit gating gate retracts, releasing filled containers smoothly to downstream capping, induction foil sealing, and labelling lines.
Product MOCFood-Grade SS 304 Main Frame & Acid-Resistant SS 316L Contact Parts
Filling MaterialMango Chutney, Tamarind Sauce, Mint Chutney, Garlic Paste, Relish & Specialty Condiments
Filling Range50 ml to 1000 ml / 250 ml to 5000 ml (Configurable Servo Piston Cylinder Strokes)
Output SpeedUp to 120 Containers / Minute (Subject to container neck diameter, fill volume & product viscosity)
Filling Accuracy± 0.5% to ± 1.0% Volumetric Precision
Direction of MovementLeft to Right (Configurable to plant layout requirements)
Number of Filling Heads2 / 4 / 6 / 8 / 10 / 12 Heads Configurable
Container CompatibilityGlass Jars, PET Jars, Glass Bottles, Squeezable Containers & Rigid Foodservice Jugs
Buffer Hopper Capacity50 L to 200 L Jacketed Sanitary Hopper with Warm Water Heating & Scraper Agitator
Working Height875 ± 50 mm Adjustable Conveyor Elevation
Automation ControlsIndustrial PLC with Color Touchscreen HMI (Delta / Schneider / Siemens)
Power Consumption3.0 kW to 6.5 kW (Model, Nozzle Count & Hopper Heating Dependent)
Power Supply415 V AC / 50 Hz / Three Phase + Neutral + Earthing (Export voltages configurable)
Air Supply6 to 8 Bar (Kg/cm²) Clean Dry Compressed Air
Net Weight Approx.520 Kg to 950 Kg
Machine Dimensions2850 mm L x 950 mm W x 1850 ± 50 mm H

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