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Jam Filling Machine

Engineered for high-viscosity fruit jams, jellies, and marmalades, this automatic servo piston filler delivers drip-free dosing with hygienic SS 316L construction across glass jars and PET containers.

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Jam Filling Machine
Quick Technical Summary

The Jam Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.

The Automatic Jam Filling Machine by Harikrushna Machines Pvt. Ltd. (HMPL) delivers precision volumetric dosing for viscous fruit preserves. Specifically, this industrial packaging system handles fruit jams, marmalades, jellies, and fruit purees containing delicate pulp or fruit particulates. Food processors achieve consistent fill weights while maintaining complete fruit integrity across wide-mouth glass jars and plastic containers.

Engineered for High-Viscosity Food Packaging

Food manufacturers frequently encounter dosing difficulties when handling sticky fruit preserves and spreads. Therefore, HMPL engineers this packaging system with high-torque servo drives and positive displacement piston cylinders. The machine dispenses hot-fill products smoothly at temperatures up to 85°C. Consequently, food producers prevent premature gelling while ensuring optimal product shelf life and hygiene. Clients seeking versatile line solutions can also explore our high-speed Condiment Filling Machine for culinary sauces.

Sanitary Construction and Pulp Suspension

Product hygiene remains essential in commercial food manufacturing plants. For this reason, every Jam Filling Machine incorporates sanitary AISI 316L stainless steel product contact surfaces meeting strict FDA food contact standards. The system features an insulated, jacketed holding hopper with a slow-speed paddle scraper agitator. Furthermore, this continuous stirring action keeps fruit particulates uniformly suspended throughout high-speed production runs. Operators clean the entire fluid pathway rapidly using integrated Clean-In-Place (CIP) tri-clover flushing connections.

Precision Dosing with Zero Drip Contamination

Container neck contamination often causes cap sealing failures and costly product rejection. Therefore, our advanced Jam Filling Machine utilizes bottom-up diving nozzles with positive shut-off cut-off valves. The diving nozzles descend into glass jars and rise synchronously during the filling stroke. As a result, the filler eliminates air entrapment, bubble formation, and product splashing. Modern packaging lines operate smoothly with less downtime and minimal maintenance.

Turnkey Jar Packaging Line Integration

Packaging facilities achieve maximum productivity through fully synchronized automated lines. Therefore, this Jam Filling Machine connects seamlessly with downstream machinery. You can pair it directly with our Automatic Lug Capping Machine for airtight vacuum jar closure. Additionally, integrating our specialized Jar Labelling Machine ensures flawless wrap-around body and tamper-evident sticker application. Consequently, food manufacturers streamline high-volume preserve packaging from raw product infeed to final boxed carton with an HMPL Jam Filling Machine.

  • Framework Construction: Heavy-duty Stainless Steel AISI 304 main machine frame with vibration-free structure.
  • Product Contact Metallurgy: Food-grade, acid-resistant Stainless Steel AISI 316L for all contact parts and product pipelines.
  • Product Buffer Hopper: Jacketed conical holding tank with electric heating element and slow-speed paddle scraper agitator.
  • Dosing Technology: High-torque servo motor-driven positive displacement volumetric piston cylinders.
  • Dispensing Nozzles: Pneumatically actuated diving nozzles with positive shut-off and micro suck-back anti-drip mechanism.
  • Dosing Volume Range: 50 gm to 1000 gm (Standard) / 100 gm to 5000 gm (Configurable cylinder stroke).
  • Production Output Speed: Up to 120 containers per minute (Variable based on volume, viscosity, and container neck).
  • Dosing Precision: Repeatable volumetric accuracy within ± 0.5% to ± 1.0%.
  • Container Transfer System: Stainless steel slat conveyor with variable frequency drive (VFD) speed regulation.
  • Container Indexing: Pneumatic bottle gating stops integrated with optical fiber “No-Container – No-Fill” interlocking sensors.
  • Automation & Controls: Industrial Delta PLC controller paired with a high-resolution 7-inch color touchscreen HMI.
  • Sanitary Clean-In-Place: Quick-release tri-clover sanitary clamps and dedicated bottom drain port for rapid CIP flushing.
  • Safety Protection: Emergency stop buttons, pneumatic air pressure failure alarms, and optional interlocked polycarbonate safety cabinet.
  • Fruit Jams, Jellies & Marmalades: Precise volumetric filling of whole-fruit and crushed-fruit preserves in glass jars and wide-mouth PET containers.
  • Honey & Fruit Syrups: Drip-free hot and ambient packaging of natural honey, flavored fruit crushes, pancake syrups, and dessert toppings.
  • Nut Butters & Chocolate Spreads: Smooth dispensing of viscous peanut butter, almond butter, hazelnut paste, and confectioner spreads.
  • Culinary Condiments & Sauces: High-speed filling of ketchup, mayonnaise, mustard, barbecue sauces, and chili pastes.
  • Dairy Pastes & Creams: Hygienic packaging of clotted cream, processed cheese spread, condensed milk, and traditional clarified butter (Ghee).
  • Nutraceutical Formulations: Accurate dosing of herbal pastes, Chyawanprash, fortified malt pastes, and dietary gel supplements.

The machine operates under fully automated PLC sequencing across six distinct stages:

  • System Diagnostics: The PLC verifies air pressure levels, hopper heating temperature, and buffer tank product volume before starting the cycle.
  • Container Infeed & Indexing: Glass jars or PET bottles enter via the SS slat conveyor; pneumatic indexers separate and hold them precisely beneath the filling nozzles.
  • Nozzle Positioning: The diving nozzle carriage descends into the containers to the preset bottom position prior to product release.
  • Synchronous Volumetric Dosing: Servo drives actuate the positive displacement pistons, dispensing precise product weight while nozzles rise synchronously with product level.
  • Clean Cut-Off & Retraction: Anti-drip cut-off valves seal cleanly with positive suck-back to prevent stringing on jar threads.
  • Discharge to Packaging Line: Pneumatic gates open, releasing filled jars smoothly to downstream automatic capping, induction sealing, and labelling lines.
Product MOCFood-Grade SS 304 Main Frame & SS 316L Contact Parts
Filling MaterialFruit Jams, Jellies, Marmalades, Fruit Crushes, Honey, Viscous Sauces & Pastes
Filling Range50 gm to 1000 gm / 100 gm to 5000 gm (Configurable Piston Strokes)
Output SpeedUp to 120 Containers / Minute (Depending on fill volume & product viscosity)
Filling Accuracy± 0.5% to ± 1% Volumetric Precision
Direction of MovementLeft to Right (Configurable)
Number of Filling Heads2 / 4 / 6 / 8 / 10 / 12 Heads Configurable
Container CompatibilityGlass Jars, PET Jars, Wide-Mouth Bottles, Tins & Rigid Tubs
Hopper Capacity50 L to 200 L Jacketed Hopper with Heating & Agitator (Optional)
Working Height875 ± 50 mm Adjustable Conveyor Elevation
Automation ControlsIndustrial PLC with Color Touchscreen HMI (Delta / Schneider)
Power Consumption2.5 kW to 5.0 kW (Model Dependent)
Power Supply415 V AC / 50 Hz / Three Phase + Neutral + Earthing
Air Supply6 to 8 Bar (Kg/cm²) Clean Dry Compressed Air
Net Weight Approx.480 Kg to 850 Kg
Machine Dimensions2850 mm L x 950 mm W x 1850 ± 50 mm H

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