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Condiment Filling Machine

Engineered for viscous sauces, particulate condiments, and culinary purees, this servo piston filler features AISI 316L metallurgy and anti-drip diving nozzles delivering ±0.5% dosing precision.

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Condiment Filling Machine
Quick Technical Summary

The Condiment Filling Machine is manufactured by Harikrushna Machines Pvt. Ltd. (HMPL), a manufacturer of liquid processing and packaging machinery serving diverse industries, including pharmaceuticals, food, beverages, dairy, cosmetics, edible oils, distilleries, lubricants, household cleaning products, paints, chemicals, pesticides, fertilizers, and nutraceuticals. Machine capabilities and specifications vary by model and application.

The Condiment Filling Machine by Harikrushna Machines Pvt. Ltd. (HMPL) delivers precision volumetric packaging for diverse culinary sauces and pastes. Specifically, this automated packaging system handles viscous barbecue sauces, table ketchup, spicy salsas, and chunky mustard relish. Food processing factories achieve consistent container fill weights without product splashing across glass bottles, jars, and squeezable containers.

Condiment Filling Machine Precision Dosing for Liquid and Viscous Sauces

Commercial condiments exhibit contrasting flow behaviors ranging from free-flowing marinades to shear-sensitive thixotropic culinary pastes. Therefore, HMPL equips this Condiment Filling Machine with heavy-duty servo-driven positive displacement piston cylinders. Furthermore, oversized rotary spool valves dispense particulate suspensions like diced relish without crushing food inclusions. Consequently, condiment manufacturers preserve delicate ingredient aesthetics, natural textures, and repeatable ±0.5% fill accuracy. Packaging plants can also integrate our specialized Ketchup Filling Machine for high-speed tomato sauce bottling.

Corrosion-Resistant AISI 316L Metallurgy and Jacketed Buffer Hopper

Acidic condiments containing vinegar and salt create an aggressive packaging environment prone to pitting corrosion. For this reason, all product contact parts feature sanitary Stainless Steel AISI 316L conforming to FDA food safety regulations. Additionally, hot-fill sauces require steady thermal control to maintain microbial sterility during packaging runs. Therefore, the machine features an insulated water-jacketed buffer hopper with a continuous slow-speed scraper agitator. Food facilities also utilize quick-release Tri-Clamp connections for rapid Clean-In-Place (CIP) sanitation between allergen recipe batches.

Bottom-Up Diving Nozzles with Clean Rim Cut-Off

Sauce droplets on container sealing rims compromise induction heat sealing and cause messy product leakage. Therefore, our Condiment Filling Machine employs motorized bottom-up diving nozzles with synchronized servo vertical ascent. The nozzles lower to container bases and ascend steadily with the rising liquid level. Furthermore, pneumatic positive shut-off cut-off valves provide instantaneous micro suck-back at cycle completion. As a result, food processors achieve spotless container necks, void-free fills, and hermetic foil seal adhesion.

Automated Turnkey Condiment Packaging Line Integration

High-capacity condiment factories maximize overall throughput by synchronizing individual packaging operations into complete automated lines. Consequently, this filling platform integrates seamlessly with automated upstream and downstream machinery. Operators can pair the filler with our Automatic Lug Capping Machine for twist-off jar sealing. Furthermore, adding our high-speed Jar Labelling Machine ensures precision body sticker placement. Finally, dairy condiment manufacturers can incorporate our dedicated Mayonnaise Filling Machine to establish a comprehensive multi-condiment packaging facility.

  • Framework Construction: Heavy-duty Stainless Steel AISI 304 main machine frame with vibration-absorbing leveling pads.
  • Product Contact Metallurgy: Acid- and salt-resistant sanitary Stainless Steel AISI 316L for all contact parts, cylinders, and fluid manifolds.
  • Product Buffer Hopper: Jacketed sanitary conical hopper with warm water heating jacket and slow-speed PTFE scraper agitator.
  • Dosing Technology: High-torque servo motor-driven positive displacement volumetric piston cylinders with modular rotary valves for particulates.
  • Dispensing Nozzles: Pneumatically actuated bottom-up diving nozzles equipped with positive shut-off and micro suck-back anti-drip cut-off.
  • Dosing Volume Range: 50 ml to 1000 ml (Standard) / 250 ml to 5000 ml (Configurable extended piston stroke for foodservice pails).
  • Production Output Speed: Up to 120 containers per minute (Configurable across 2, 4, 6, 8, 10, or 12 filling heads).
  • Dosing Precision: Repeatable volumetric filling accuracy within ± 0.5% across liquid sauces and viscous condiment batches.
  • Container Conveyor System: Variable speed Stainless Steel slat chain conveyor with adjustable stainless container guide rails.
  • Container Indexing Mechanism: Pneumatically synchronized gating indexers paired with optical “No-Container – No-Fill” safety interlocks.
  • Automation & Controls: Industrial PLC controller paired with a 7-inch color touchscreen HMI supporting multi-recipe memory.
  • Sanitary CIP Integration: Quick-disconnect tri-clover sanitary clamp fittings and drain port enabling rapid Clean-In-Place cycles.
  • Operator & Machine Safety: Front-panel emergency stop buttons, pneumatic low-pressure alarm sensors, and optional polycarbonate enclosure.
  • Barbecue & Specialty Sauces: High-speed precision filling of smoky BBQ sauce, teriyaki glaze, steak sauces, and savory marinades.
  • Table Condiments & Ketchup: Smooth volumetric dosing of tomato ketchup, mustard pastes, horseradish, and mayonnaise spreads.
  • Particulate Salsas & Relish: Gentle handling of chunky Mexican salsa, sweet pickle relish, fruit chutneys, and tartar sauce with inclusions.
  • Asian & Culinary Pastes: Uniform filling of soy sauce, sweet chili sauce, oyster sauce, curry pastes, and garlic ginger puree.
  • Squeezable Retail Packaging: Clean dispensing into squeezable LDPE and PET condiment bottles with precision nozzle shut-off.
  • Foodservice & Catering Packs: Bulk volumetric filling into 1-gallon bottles, 5 L HDPE jugs, and institutional catering buckets.

The machine operates under fully automated PLC sequencing across six distinct stages:

  • Pre-Operation Diagnostics: The PLC system verifies pneumatic line pressure, hopper jacket heating temperature, and safety interlock status before initiating operation.
  • Container Infeed & Indexing: Glass bottles, jars, or PET containers enter via the stainless steel slat conveyor where pneumatic indexers align them beneath the nozzles.
  • Diving Nozzle Positioning: The motorized diving nozzle assembly lowers into the container bottoms, stopping near the base to prevent air entrapment.
  • Synchronous Volumetric Dosing: Servo-driven positive displacement pistons draw condiment paste from the jacketed hopper and dispense exact volumes while nozzles ascend synchronously with rising liquid levels.
  • Clean Cut-Off & Retraction: Positive shut-off valves seal cleanly with micro suck-back actuation, preventing drips across bottle necks and sealing threads.
  • Discharge to Downstream Line: The exit gating gate retracts, releasing filled containers smoothly to downstream capping, induction foil sealing, and labelling lines.
Product MOCFood-Grade SS 304 Main Frame & Acid-Resistant SS 316L Contact Parts
Filling MaterialCondiment Pastes, Tomato Ketchup, Barbecue Sauce, Mustard, Relish, Salsa & Specialty Purees
Filling Range50 ml to 1000 ml / 250 ml to 5000 ml (Configurable Servo Piston Cylinder Strokes)
Output SpeedUp to 120 Containers / Minute (Subject to container neck diameter, fill volume & product viscosity)
Filling Accuracy± 0.5% to ± 1.0% Volumetric Precision
Direction of MovementLeft to Right (Configurable to plant layout requirements)
Number of Filling Heads2 / 4 / 6 / 8 / 10 / 12 Heads Configurable
Container CompatibilityGlass Bottles, PET Bottles, Squeezable Containers, Glass Jars & Rigid Jugs
Buffer Hopper Capacity50 L to 200 L Jacketed Sanitary Hopper with Warm Water Heating & Scraper Agitator
Working Height875 ± 50 mm Adjustable Conveyor Elevation
Automation ControlsIndustrial PLC with Color Touchscreen HMI (Delta / Schneider / Siemens)
Power Consumption3.0 kW to 6.5 kW (Model, Nozzle Count & Hopper Heating Dependent)
Power Supply415 V AC / 50 Hz / Three Phase + Neutral + Earthing (Export voltages configurable)
Air Supply6 to 8 Bar (Kg/cm²) Clean Dry Compressed Air
Net Weight Approx.520 Kg to 950 Kg
Machine Dimensions2850 mm L x 950 mm W x 1850 ± 50 mm H

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