Pre-Filled Syringe Filling Machine and Dental Cartridge Filling Machine, Pre-Filled Syringe Stoppering Machine, Pre-Filled Syringe Sealing Machine, Pre-Filled Syringe Plunger Insertion Machine, and Pre-Filled Syringe Labeling Machine consisting of the main structure covered polycarbonate cabinet and SS 304 pipe, laminar airflow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components, and electrical panel, AC Drive, PLC & HMI.
Syringe Filling Machine & Stoppering Machine loaded on Stainless Steel in-feed hopper. A prefilled syringe manufacturing process machine tray can directly be loaded onto the PFS machine. Duly filled & stoppered syringes delivered on outfeed collection tray without hand touch.
| # | Model | Output Speed |
| 1 | ACCUFILLCOMBO-PFS | Up to 120 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume) |
| Sample Products | Pre Fill Syringes and Dental Cartridges |
| Sample Product Size | 0.2 ml to 10 ml |
| Types of Drugs | Highly Viscous, Semi-Viscous, Gel, Suspension, Oily, Aqueous (with help of change parts) |
| Output / minute | Up to 120 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume) |
| Filling station | 1 No., 2 No., 5 No. & 10 Nos. |
| Filling Capacity | 0.5 ml onwards |
| Dosing accuracy | ± 1% |
| Power Supply | Three Phase, 440 V, 50 Hz (Stabilized) |
| Working height | 850 mm ± 50 mm |
| Air consumption | 5 CFM |
| Air supply | 6 to 8 Kg / cm² |
| Nitrogen supply | 5 CFM pressure (Customer scope) |
The Automatic Nest Picking-Up and Transferring System for Filling and Sealing, an integral part of the Pre-Filled Syringe Packaging Line, revolutionizes the packaging process with its advanced automation and precision. This innovative system ensures seamless handling of syringes, picking them up from nests with accuracy and transferring them smoothly for filling and sealing operations. Its sophisticated design and efficient operation minimize errors and enhance productivity, making it an indispensable component of the packaging line. With its ability to synchronize seamlessly with other equipment, this system optimizes the overall packaging process, ensuring consistent and high-quality packaging of pre-filled syringes.
The Sensor Inspecting System for Reject Shortage or Empty Rubber Stopper Line is a critical component ensuring the integrity and quality of pre-filled syringe packaging. Employing advanced sensor technology, this system meticulously inspects each syringe for shortages or empty rubber stoppers, swiftly identifying any anomalies that could compromise product safety or efficacy. By promptly detecting and rejecting defective syringes, this system upholds stringent quality standards. Its reliable performance enhances efficiency in the packaging process.
The Rubber Stopper Feeding System is a vital component in the pre-filled syringe packaging process, ensuring the seamless and efficient placement of rubber stoppers. Engineered with precision and reliability in mind, this system automates the feeding of rubber stoppers into the packaging line maximizing productivity. Its advanced design enables consistent and accurate positioning of stoppers, contributing to the integrity and quality of the final packaged product. With user-friendly controls and robust construction, the Rubber Stopper Feeding System enhances operational efficiency, ensuring smooth and uninterrupted packaging of pre-filled syringes while maintaining stringent quality standards.