Automatic Dental Cartridge Plugging, Filling and Sealing Machine

Model
Key Features
Operation
Technical Data

#	Model	Output Speed
1	HMPL-RCFS	60 to 120 cartridges per minute (Depending on the nature of the liquid)

As per GMP Norms, the machine model.
The unit is made compact with high output.
Structure made of SS 304.
Rigid vibration-free construction for trouble-free performance.
The contact parts, such as the nozzle, are made of SS 316L.
Easy-to-operate machine.
The machine has a special feature called PRIME, which is useful to suck remaining filling material from the tank to the nozzle.
Individual pumps can be adjusted & calibrated for the desired volume by using HMI.
The machine runs easily without dripping because of the facility of suck back.
Basic machine is provided with one set of change parts suitable for 3 ml.
Inbuilt wire mesh conveyor.
Machine suitable for 1 ml to 3 ml (with the help of change parts).
A.C. variable drive for machines and conveyors.
Individual servo synchronized system for filling accuracy.
Peristaltic Pump with a capacity of 1 ml to 3 ml.
Machine fitted with 3 ml change parts.
Rotomotive/Bonfiglioli make a gearbox.
Machine with Nitrogen Pre & Post Purging system.
PLC unit and color Touch Screen HMI with Batch data printing facility.
The machine is equipped with the most advanced technology.
Less change over time consumes for change parts.
Height adjustment is done by a special design, with no tools required.
Tool-less machine.
All micro settings are done by using HMI, only no need to do any mechanical settings.
Filling the nozzle up is done by a specially designed CAM mechanism driven by a servo motor.
Infeed worm & Outfeed worm work on individual servo.
Nozzle forward & reverse are done by an individual servo motor.
Less chance of cartridge breakage due to the special transportation system used.
Specialized rubber is used for back pressure on the main star wheel to avoid the fall down issue.
An Individual Spring mechanism used for sealing jaws.
The machine has an exhaust duct and blower (duct from machine to service floor will be in the customer’s scope).
Output: 80 TO 100 CPM, considering a 3 ml cartridge.

This machine is fully automatic & based on PLC-controlled operation. The sequence of operation is as under.
Once the operator starts the machine, he needs to do homing in the machine so all operation comes to the home position.
Before starting the machine, the operator has to load cartridges on the wire-mesh conveyor, and then the machine should be started in auto mode. With the help of a back load of cartridges, it will transfer to the infeed star wheel through the infeed worm.
Then the cartridges will be transferred to the main star-wheel for the rubber stoppering station, then the cartridges will move further at the filling station for the filling process, then the cartridges will move further.
Then cartridges will arrive at the cap sealing station where the cap will be picked through the chute, then it will move further at the sealing station where cartridges will be sealed by using a special design spring mechanism jaws.
After that, filled & sealed cartridges will move further at the outfeed collection tray with the help of the outfeed star wheel and the outfeed worm.

Sample Products	Dental Cartridges
Sample Product Size	1 ml to 3 ml
Output Speed	60 to 120 cartridges per minute (Depending on the nature of the liquid)
Filling Volume	1 ml to 3 ml
Working Height	875 ± 50 mm Adjustable
Power Supply	Three Phase (N+E)/ 415 V AC/ 50 Hz
Power Consumption	10 KW
Net Weight Approx.	1000 KG.
Dimensions Approx.	2077 mm (L) x 1831 mm (W) x 1805 mm (H) without LAF

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Automatic Dental Cartridge Plugging, Filling and Sealing Machine

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