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Automatic Rotary Pre-Fill Syringe Filling & Vacuum Rubber Stoppering Machine with Semi-Automatic Loading

Automatic Rotary Pre-Fill Syringe Filling & Vacuum Rubber Stoppering Machine with Semi-Automatic Loading by Harikrushna Machines Pvt. Ltd.

Automatic Rotary Pre-Filled Syringe Filling & Vacuum Rubber Stoppering Machine with Semi-Automatic Loading

Automatic Rotary Pre-Filled Syringe Filling & Vacuum Rubber Stoppering Machine with Semi-Automatic Loading

The HMPL ACCUFILL RPFS R&D is an advanced, compact, and integrated system designed for the precise packaging of pre-filled syringes, pre-crimped cartridges, and vials. Engineered for R&D and exhibit batch production, this machine is optimized for use with pre-washed and sterilized devices, ensuring maximum hygiene and efficiency throughout the filling process. A compact and combo system for comprehensive packaging of pre-filled syringes/pre-crimped cartridges and vials up to 10ml. This system is aptly suitable for the pre-washed and sterilized devices packaging process. This system has one peristaltic pump-driven filling station, one rubber stopper placement*(Interchangeable for vials with required change parts) station & one cap sealing station. All the operations are duly synchronized with the servo motor for accurate, precise performance. The system is suitable for R&D/ exhibit batch production & has rated output @15-20 devices per minute for 1ml fill volume.

# Model Output Speed
1 HMPL ACCUFILL RPFS R&D 15-20 Devices/ Minute L Volume @1ML Fill

Automation-B:

  • 7” Color display
  • Panel Accessories
  • Sensor
  • AC drive
  • PLC and modular

Filling Unit:

  • Peristaltic pump-based filling unit. OR servo-based syringe (0.5 ml to 5 ml)
  • Syringe up down through ball screw assembly.
  • Ball screw rotating by servo motor.
  • Ball screw mounting plate (aluminum and SS).

Linear Vibrator and Rotary Vibrator with Bowl Unit:

  • Linear vibrator for rubber stopper.
  • Linear vibrator for aluminium cap.
  • Rubber stopper rotary vibrator with bowl.
  • Aluminum chute for rubber stopper and aluminum cap.
  • SS 304 up-down pillar assembly for rubber stopper and aluminum cap vibrator bowl.
  • Sensor for rubber stopper in chute.

Basic Machine with Change Parts:

  • One set star wheel and back guide (material use black or white Delrin).

Output Speed 15-20 Devices/ Minute L Volume @1ML Fill

  • Machine output 15-20 PFS per minute for 1 ml syringe

Body Structure:

  • Square pipe structure 40*40*2.0 mm thick (material use SS 304).
  • Body doors 1.2 mm thickness (material use SS304).
  • Machine top plate (material use MS 10 mm with SS 1.5 mm cladding).
  • Door handles (material used-nylon.)

Security Enclosure:

  • Cabinet structure (material SS304)
  • Cabinet doors (material used – Polycarbonate/ toughened glass).
  • Door handles & hinges (material use-SS 304 & nylon).
  • Aesthetic look at door magnet assembly (self-developed).

Indicative Operation Process: PFS/ PRE-Crimped Cartridge

  • Syringes are loaded in the swipe-in slanting conveyor manually from where syringes are transferred to the central star wheel where the filling process is initiated.
  • After the filling cycle completion, the syringe moves to the next station where the stoppering process is completed.
  • A filled & stoppered syringe is released on the exit conveyor from where syringes are collated in the collection tray.

Indicative Operation Process: PFS/ PRE-Crimped Cartridge

  • Vials are loaded onto the tray manually from where vials are transferred to the central star wheel where the filling process is initiated.
  • After the filling cycle completion, the vial moves to the next station where the stoppering process is completed.
  • The finished vial is released on the exit conveyor from where syringes are collated in the collection tray for the cap sealing process.
Applicator Shape & MOC Pre-washed & sterilized PFS/ Vials/ Pre-Crimped Glass Cartridges
Volume of Syringes 1ml-10ml* Change Parts Supported
Filling Material Water Based Liquid/ Suspension/ Aqueous
Output Speed 15-20 devices per min @1ml for aqueous drug
Direction Left to Right
No. of Filling Station 1 NOS
No. of Rubber Stoppering Station 1 NOS
Direction of Movement Left to Right
Power Requirement 16 AMP (Main input supply cable 1.5 sq. mm 3 core)
Power Supply Single Phase/ 230 V AC/ 50 Hz
Accuracy ± 2%
Working Height 850 mm ± 50 mm Adjustable
Net Weight 1100 kg Approx.
Dimension 2000 mm (L) x 1000 mm (W) x 1950 mm (H) Approx.

Headquarter

Reach out to Syntegon.
india
Vatva Ahmedabad, Gujrat

Phone

+1(365) 567 89 54
+800 350 84 31

Email

info@harikrushna007.com

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