Automation-B:
- 7” Colour display
- Panel Accessories
- Sensor
- AC drive
- PLC and modular
Filling Unit:
- Peristaltic pump-based filling unit. OR servo-based syringe (0.5 ml to 5 ml)
- Syringe up and down through the ball screw assembly.
- The ball screw is rotating by a servo motor.
- Ball screw mounting plate (aluminum and SS).
Linear Vibrator and Rotary Vibrator with Bowl Unit:
- Linear vibrator for a rubber stopper.
- Linear vibrator for aluminium cap.
- Rubber stopper rotary vibrator with bowl.
- Aluminum chute for rubber stopper and aluminum cap.
- SS 304 up-down pillar assembly for rubber stopper and aluminum cap vibrator bowl.
- Sensor for rubber stopper in chute.
Basic Machine with Change Parts:
- One set of star wheel and back guide (material use black or white Delrin).
Output Speed 15-20 Devices/ Minute L Volume @1ML Fill
- Machine output 15-20 PFS per minute for a 1 ml syringe
Body Structure:
- Square pipe structure 40*40*2.0 mm thick (material used SS 304).
- Body doors 1.2 mm thick (material used SS304).
- Machine top plate (material used: MS 10 mm with SS 1.5 mm cladding).
- Door handles (material used: nylon)
Security Enclosure:
- Cabinet structure (material SS304)
- Cabinet doors (material used – Polycarbonate/ toughened glass).
- Door handles & hinges (material use-SS 304 & nylon).
- Aesthetic look at door magnet assembly (self-developed).
Indicative Operation Process: PFS/ PRE-Crimped Cartridge
- Syringes are loaded in the swipe-in slanting conveyor manually, from where syringes are transferred to the central star wheel, where the filling process is initiated.
- After the filling cycle completion, the syringe moves to the next station, where the stoppering process is completed.
- A filled & stoppered syringe is released on the exit conveyor from where syringes are collated in the collection tray.
Indicative Operation Process: PFS/ PRE-Crimped Cartridge
- Vials are loaded onto the tray manually, from where they are transferred to the central star wheel, where the filling process is initiated.
- After the filling cycle completion, the vial moves to the next station, where the stoppering process is completed.
- The finished vial is released on the exit conveyor from where syringes are collated in the collection tray for the cap sealing process.
