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Offline Leak Check In Vacuum Chamber Machine

Harikrushna Machines Pvt. Ltd. (HMPL) provides an Offline Leak Check In Vacuum Chamber Machine designed for 1 ml to 3 ml Respules & 5 ml, 10 ml, 15 ml, 20 ml WFIs (Water for Injection) for SVP (Small Volume Parenterals).

IV Packaging Line - Small Volume Parenteral Banner
IV Packaging Line - Small Volume Parenteral Banner
IV Packaging Line - Small Volume Parenteral Banner
Offline Leak Check In Vacuum Chamber Machine

Offline Leak Check-In Vacuum Chamber Machine

How does it work?
Harikrushna Machines Pvt. Ltd. (HMPL) provides an Offline Leak Check In Vacuum Chamber Machine designed for 1 ml to 3 ml Respules & 5 ml, 10 ml, 15 ml, 20 ml WFIs (Water for Injection) for SVP (Small Volume Parenterals). The offline leak check begins by placing Respules and WFIs (water for injection) into the machine vacuum chamber. Once sealed, the machine creates a vacuum by removing air, simulating pressure conditions that could cause leaks. During the vacuum phase, the machine detects leaks in the Respules and WFIs by monitoring the chamber pressure. If the pressure rises or fails to stabilize, it signals that air is entering the chamber due to a leak in one or more containers. After the detection cycle, the machine releases the vacuum, and the chamber returns to atmospheric pressure. The machine inspects the Respules and WFIs, identifies leaks, and separates them from the batch by the operator. Non-leaking containers continue through the production process. This method ensures that only intact, leak-free products are delivered, upholding the safety and quality standards essential in pharmaceutical manufacturing.
Offline Leak Check Machine Manufacturer and Exporter in India
Our Offline Leak Check Machine is a high-demand product for pharmaceutical companies. Harikrushna Machines is a trusted packaging partner for many pharmaceutical companies. Our passionate engineering team researches and develops packaging solutions tailored to meet customer needs and market demands. We provide the latest packaging innovations, ensuring our clients excel in a competitive market with reliable after-sales service. Harikrushna Machines Pvt. Ltd. (HMPL) is an ISO 9001:2015 & CE-certified pharmaceutical processing and packaging machinery manufacturer and exporter with 24+ years of experience. We are leading the IV Bottle/ IV Bag Packaging Line (Large Volume Parenterals) and Respules, WFI (water for injection) packaging line (Small Volume Parenterals) Manufacturer. We have done 12500+ machine installations in 60+ countries for startups and SMEs.

Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
Offline Leak Check In Vacuum Chamber Machine
# Model Output Speed
1 HMPL-VLC 4000 Respules/Cycle (Depends on the product & tray size)

The chamber mainly consists of:

  • Basic Structure
  • Vacuum Chamber with Lid
  • Main Motor with Gear Drive
  • Vacuum Pump, 750 LPM
  • Loading Trays for WFI Respules/Cassettes
  • Electrical Control Panel
  • Tilting Device with Limit Switch
  • The machine is manufactured or developed per GMP standards.
  • The main structure is made of MS, coated with colour & the vacuum chamber is made of SS 304.
  • Equipped with a Vacuum pump of 750 LPM capacity.
  • Suitable for WFI Respules/Cassettes.
  • Rigid vibration-free construction for trouble-free performance.
  • Trouble-free operation. Can be handled by a single person.
  • Mobile tray facility. Can be easily loaded into rows.
  • Heavy & rigid structure of vacuum chamber.
  • Specially designed tilting device with limit switch & sensors.
  • Drain valve for removing the liquid.
  • Equipped with genuine vacuum gauges.
  • Specially designed lid with locking hinges & gasket.
  • The WFI Respules/Cassettes are manually loaded on the trays.
  • Loaded trays are then kept in the vacuum chamber in rows.
  • The lid is pressed & closed with specially designed hinges.
  • The control panel is set to ON mode.
  • The vacuum pump is then started.
  • The vacuum is set to 600 mm/Hg & the timer is settable.
  • The limit switch gets activated & the tilting of the chamber takes place by means of a sensor.
  • The tilting is completed at 180 degrees.
  • As per the set time, the vacuum chamber again rotates & comes to the home position.
  • The vacuum inside the chamber slowly gets reduced.
  • The lid is opened to check the WFI Respules/Cassettes.
  • The faulty, damaged or leaked WFI Respules/Cassettes are removed from the tray.
  • The OK WFI Respules/Cassettes are collected & conveyed for the process.
Model HMPL–VLC
Product Respules & WFIs (Water for Injections)
Product Size 1 ml to 3 ml Respules & 5 ml, 10 ml, 15 ml, 20 ml WFIs
Output/Cycle 4000 Respules/Cycle (Depends on the product & tray size)
Working Height Standard
Main Motor & Gear Drive 1 HP / 35:1 Ratio
Vacuum Pump 750 LPM
Motor for Vacuum Pump 1 HP, 1400 RPM
Power Supply Three Phase +N +E / 415 V AC / 50 Hz
Power Consumption About 2.5 HP
Tray Size Approx. 775 mm L x 555 mm W x 90 mm H
Panel Box Dimension 410 mm L x 450 mm W x 1260 mm H
Dimensions Approx. 2500 mm L X 1000 mm W X 1355 mm H
Net Weight Approx. 650 Kg

 

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Reach out to Syntegon.
india
Vatva Ahmedabad, Gujrat

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+800 350 84 31

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