The Automatic Multi-Functional Inspection System YY-HZDJJL-600X delivers unmatched accuracy and stability for high-speed ampoule inspection. Designed for 1–20ml ampoule series, this advanced system combines powerful imaging technology with intelligent automation to ensure superior product safety and compliance.
At the core of the Inspection System lies a high-resolution industrial camera setup that magnifies the inspected object several times for enhanced visibility. As a result, it accurately detects foreign particles such as glass chips, metal debris, rubber shavers, hair, fibers, white spots, and white blocks as small as 40μm. Moreover, with a remarkable detection speed of 600 bottles per minute, productivity never slows down.
Additionally, the YY-HZDJJL-600X uses three independent cameras to inspect the bottle head before it reaches the testing turntable. This proactive rejection system effectively eliminates defective ampoules caused by bubbles, wire drawing, sealing flaws, or cracks—thereby preventing breakage and production downtime.
Furthermore, the system features a secure multi-level menu interface that allows only administrators to modify parameters, ensuring operational safety. The machine also saves qualified product images for easy quality analysis and offers real-time image playback for live monitoring.
Driven by imported servo motors and supported by a wear-resistant centrifugal belt, the system guarantees smooth, precise, and stable performance. The Omron-based electrical control system enhances tracking accuracy and eliminates signal delays, delivering flawless motion synchronization.
To ensure uninterrupted operations, the YY-HZDJJL-600X provides real-time monitoring of camera status, lighting intensity, bottle movement, and fault alerts. It also includes a reserved remote communication interface for quick diagnostics. Compact, operator-friendly, and engineered for reliability, the Automatic Multi-Functional Inspection System sets new standards in sterile liquid inspection.
| # | Model | Applications |
| 1 | YY-HZDJJL-600X | 1-20ml ampoule series |
This series of lamp detectors adopts a high-resolution industrial camera, which magnifies the inspected object tens of times, making the visibility of visible foreign objects stronger.
It can detect glass debris, aluminum debris, rubber shaver, hair, fiber and other foreign matter above 40μm in sterile liquid online to ensure the accurate removal of unqualified products, and has independent intellectual property rights of the software patent.
The bottle head is detected by 3 cameras, and the detection effect is better.
Before the bottle enters the testing turntable, the unqualified products of the bottle head are removed to prevent broken bottles in the testing turntable due to the problems of the bottle head bubble, wire drawing, sealing, cracking and so on.
Menu hierarchical system, only the administrator can set parameters to modify, to avoid the operator’s misoperation to modify the possibility of parameters.
The image of a qualified product is saved, which is convenient for users to analyze the existing problems to improve the process, and has the function of online detection image playback, which is convenient for online monitoring.
Detection parameters can be freely set, according to customer requirements, to achieve the best effect in saving. All imported servo motors are used as drivers to ensure the accuracy of equipment operation.
Centrifugal belt adopts a well-known brand with high wear resistance. The operating interface can effectively display the working state of each camera on the device, thus ensuring the safety of product testing.
The electrical control system adopts Omron motion control surface, each motor is independent and accurate output, and the motion position is accurate without misalignment, effectively avoiding the signal delay and delay caused by the traditional PLC triggered signal through the photoelectric sensor, achieving the consistency of the tracking speed and the non-deviation of the millisecond rate of the camera, making the detection effect and equipment stability have a qualitative leap; Machine fault information feedback setting;
Reserved communication interface for remote fault diagnosis;
Real-time monitoring of light source brightness, camera status, high-speed bottle status, and fault information will be displayed on the control panel at the same time. Alarm shutdown: the height of the machine is completely suitable for general female operators.
| # | Model | YY-HZDJJL-600X |
| 1 | Scope of application | 1-20mlampoules |
| 2 | Test items | foreign matters visible in liquid (such as glass chips, metal chips, hair Fiber, white spot, white block), loading capacity, appearance) |
| 3 | Detection speed | 600 bottles/min (taking 2ml as an example) |
| 4 | Resolution | >40 um |
| 5 | Micropore resolution | ≥0.1um |
| 6 | Noise | ≤75db |
| 7 | Power | 9kw |
| 8 | Voltage | AC 380V,50 Hz |
| 9 | Net weight | 4200kg |