The Automatic High Voltage Discharge Leak Detection Machine - YY-JLJ-600 is an advanced, high-performance inspection system designed to detect micro leaks in 1–20 ml ampoules, vials, and oral liquid bottles. It uses high-voltage discharge technology to identify cracks, micro-holes, and sealing defects that cause liquid leakage. As a result, manufacturers achieve superior product safety and regulatory compliance.
First, the machine adopts a star wheel Bernoulli bottle infeed and outfeed mechanism, which significantly reduces bottle breakage. Moreover, the anti-break bottle protection system instantly stops the machine when a blockage occurs at the front end. This proactive safety feature prevents bottle damage and protects continuous production.
Furthermore, the Automatic High Voltage Discharge Leak Detection Machine - YY-JLJ-600 features bottom-mounted detection electrodes for easy cleaning and maintenance. The smooth upright-to-lying and lying-to-upright bottle transfer minimizes handling stress and reduces breakage risks. In addition, its full servo-driven system ensures stable motion, reliable performance, and near maintenance-free operation.
The intelligent PLC-based control system offers three-level password protection to prevent unauthorized parameter changes. Meanwhile, operators can easily adjust detection sensitivity and speed to match different product requirements. Detection voltage is monitored in real time, and the system automatically stops if the voltage drops below the safety threshold. Likewise, the machine halts instantly if consecutive defective products exceed the preset limit.
To further enhance control, the machine stores alarm-related process data for traceability and quality analysis. Rejected product images are saved for online review, helping users optimize production processes. Remote diagnosis and real-time monitoring interfaces allow fast technical support and efficient troubleshooting.
In addition, mold replacement is quick and precise, allowing fast changeovers between product sizes. The machine also features ozone recovery, electromagnetic safety protection, door-opening stop functions, and emergency stop buttons for maximum operator safety.
By combining sensitivity above 0.1 μm, high-speed detection of up to 600 bottles per minute, and intelligent automation, this leak detection system strengthens quality assurance, reduces product recalls, and enhances pharmaceutical production confidence.
| # | Model | Applications |
| 1 | YY-JLJ-600 | 1-20ml ampoules, vials / oral liquid bottles series |
| # | Model | YY-JLJ-600 |
| 1 | Applicable range | 1-20 ML ampoules, oral liquid bottles, and vials |
| 2 | Inspection items | Cracks, micro-holes, and other defects causing liquid leakage |
| 3 | Inspection speed | 600 bottles per minute (taking 2ML as an example) |
| 4 | Resolution | >0.1μm |
| 5 | Power | 3KW |
| 6 | Voltage | AC 380V 50Hz |
| 7 | Net weight | 1500KG |