Automatic Servo Liquid Filling Machine – Harikrushna Machinetech Pvt Ltd

Servo Liquid Filling Machine

The Automatic Servo Liquid Filling System consists of main structure, product transmission belt with adjustable guide, material storage tank, pneumatic bottle stopping facility, SERVO based filling pumps, filling nozzles, safety poly carbonate enclosure (OPTIONAL), electrical panel, motor, PLC & HMI, AC drive. HIGH / LOW liquid level sensor in the tank is an added advantage.

SALIENT FEATURES:

The machine is manufactured or developed accordance with GMP standards.
The unit is made compact & versatile in design.
The structure is made of SS 304.
Rigid vibration free construction for trouble free performance.
The machine having a unique design with German technology.
The contact parts such as filling nozzle, filling pump are made of SS 316.
The pharma/food grade PVC braded tubes are used for the filling purpose.
Drain tray around the machine platform.
Drip tray under the conveyor.
Easy to clean the base of the machine.
The storage tank is automatically controlled by the mean of high/low level sensors.
The machine is supplied with easy to clean inbuilt storage tank.
The drain valve below the filling tank & collection tray provide for flushing purpose.
Auto control valve for suction line at plant.
Filling is based on diving system wherein nozzles go inside the bottle and once the bottle is filled as per the desired volume, it comes out of the bottle.
The process of diving and blocking of the products done by pneumatic (air) operated cylinder.
The Air pressure indicator attached with the machine to indicate the fault of low pressure of air supply.
Servo motor based filling pump which is useful to suck the filling material from storage tank to nozzle end very quickly. More over this facility is useful to clean filling line as well as filling pump. The same function for all the pumps together or individual pumps also.
Easy to operate PLC for any kind of filling volume adjustment.
Each Filling head can be operated & monitored through PLC individually.
Air operated NRV is connected in the discharge line.
The each filling head can work independently.
No change parts required for different size of products as well as different filling volume.
There is a very less product change over time due to the very less usage of mechanical parts such as syringe set, mechanical seals, gear, chain, chain wheel etc.
If there is no product during the filling process, the machine automatically stops and it gives the indication on HMI.
To ensure the accurate filling process the level of filling material is required to be maintained. The machine takes care of the same with the help of PLC controlled ON / OFF valve (In between of middle level and high level). Accordingly if the filling level goes down (Low level) then the machine will automatically stop and at the same time it will give the fault signal for Low level on HMI screen.
After the completion of the filling process, if the storage tank is required to be cleaned, there is no need to remove the storage tank. This cleaning process can be done very quickly with the help of drain valve.
Any kind of fault during the operation of the machine such as low pressure of air, low level of liquid, no product etc. can appear on the HMI, which can be easily attended.
PLC modes are user friendly and hence even less skilled operator can also handle the machine.
User friendly and less maintenance required owing to minimal usage of mechanical components.

TECHNICAL SPECIFICATION:

ModelHMPL–PRE–RBF
Product MOCGLASS/PET/HDPE Bottles/Jars
Filling Volume50 ml to 5000 ml PET/HDPE Bottles/Jars
Output Speed20 to 120 Bottles / Minute (Speed depends upon fill volume, viscosity of liquid Product neck & shape)
Filling Accuracy± 1 Gram
Direction of Movement Left to Right
Filling Head4 / 6 / 8 / 10 / 12 Heads
Working Height850 ± 50 mm Adjustable
Power Consumption2.5 KVA
Power SupplyThree Phase + Neutral + Earthing / 415 V AC / 50 Hz
Air Supply4 to 6 Kg/Cm²

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