The Shrink Sleeve Applicator machine is manufactured or developed accordance with GMP standards.
|
The structure of Shrink sleeve applicator and conveyor are made of SS 304 and internal parts will be MS powder coated / hard chrome plated. |
Rigid vibration free construction for trouble free performance. |
The SS 304 slat conveyor for proper product conveying (For the processes of sleeve inserting and Automatic sleeve shrinking). |
In-feed screw for the positive feeding of bottle. |
The movement of shaft is controlled by servo motor to ensure intermittent flow of the sleeve roll during its travel along the dancing rollers |
Specially designed cutter device with PLC controlled for cutting of sleeve |
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc are controlled by PLC |
Easy to operate PLC by mean of feather touch HMI |
User friendly and very less maintenance required because of less usage of mechanical components |
The construction of machine's electrical panel is inline with the IP 55 standard |
In case roll gets over, there is alarm notification (buzzer) for indicating the same |
Web guide control to ensure that there is no lateral movement of sleeve laminate |
Gaskets, seals and O-rings are constructed of food grade/ non-toxic polymeric materials only |
All welds are ground finished |
Provision of Photocell sensor to read the eye mark- eye mark distance on the sleeve roll which generates the length of the sleeve suitable as per the bottle size (If printed sleeves are used) |
Separate Stepper Motors for controlling the movement of rotary brushes to ensure that sleeve is properly settled on bottle |
Sensor to indicate the presence of bottle, immediately after which the sleeve should be dispensed on bottle. If there is NO BOTTLE NO SLEEVE will be dispensed |
Unique compact tunnel with minimal power consumption |
The tunnel comprised of pre and post heat shrink zone to shrink the sleeve on bottle |
The heaters are installed at the side of the tunnel to ensure that there is uniform distribution of heat on the sleeve |
Overhead convection fan for precise cooling at output |
Digital temperature controller to ensure that uniform temperature is maintained at the time of shrinking |
The change over time from one SKU to other will take approximately 30 to 45 min |
Cleaning is done manually and all those sections which have to be cleaned are easily dismantled |
Design of equipment with enhanced cleaning feasibility by providing minimum sharp corners, minimum crevices & smooth finished welds joints |
Sleeve feeding controlled by PLC for the accurate feeding of sleeve. |
Specially designed rotary cutter device with PLC controlled for cutting of sleeve. |
Warning stickers on all external & moving surfaces |
Appropriate closure of all the rotation parts |
Emergency stop function on accessible area |
Noise level below than 75 DB |
Power restart will not be automatic and human intervention must be required |
After regain of power the equipment shall start from the step it stopped |
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc. are controlled by PLC. |
Easy to operate PLC by mean of touch screen HMI. |
User friendly and very less maintenance required because of less usage of mechanical components |
Most reliable and proven components such as Festo/SMC make pneumatic and electric/electronic components such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drive, PLC & HMI, Sensor LEUZE/BANNER/SICK, MCB & relay "CE" make. |