Automatic Shrink Sleeve Label Applicator Machine | HMPL

The Automatic Shrink Sleeve Label Applicator System consists of main structure, product transmission belt with guide adjustment, in-feed screw, sleeve former (mandrel), rotary cutter to cut sleeve, Safety acrylic cover, shrink tunnel with cooling fan, motors, sensors, electrical panel, AC drive, PLC & HMI.

SALIENT FEATURES:

The machine is manufactured or developed accordance with GMP standards.
The structure of sleeve applicator and conveyor are made of SS 304 and internal parts will be MS powder coated / hard chrome plated.
Rigid vibration free construction for trouble free performance.
The SS 304 slat conveyor for proper product conveying (For the processes of sleeve inserting and sleeve shrinking).
In-feed screw for the positive feeding of bottle.
The movement of shaft is controlled by servo motor to ensure intermittent flow of the sleeve roll during its travel along the dancing rollers
Specially designed cutter device with PLC controlled for cutting of sleeve
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc are controlled by PLC
Easy to operate PLC by mean of feather touch HMI
User friendly and very less maintenance required because of less usage of mechanical components
The construction of machine's electrical panel is inline with the IP 55 standard
In case roll gets over, there is alarm notification (buzzer) for indicating the same
Web guide control to ensure that there is no lateral movement of sleeve laminate
Gaskets, seals and O-rings are constructed of food grade/ non-toxic polymeric materials only
All welds are ground finished
Provision of Photocell sensor to read the eye mark- eye mark distance on the sleeve roll which generates the length of the sleeve suitable as per the bottle size (If printed sleeves are used)
Separate Stepper Motors for controlling the movement of rotary brushes to ensure that sleeve is properly settled on bottle
Sensor to indicate the presence of bottle, immediately after which the sleeve should be dispensed on bottle. If there is NO BOTTLE NO SLEEVE will be dispensed
Unique compact tunnel with minimal power consumption
The tunnel comprised of pre and post heat shrink zone to shrink the sleeve on bottle
The heaters are installed at the side of the tunnel to ensure that there is uniform distribution of heat on the sleeve
Overhead convection fan for precise cooling at output
Digital temperature controller to ensure that uniform temperature is maintained at the time of shrinking
The change over time from one SKU to other will take approximately 30 to 45 min
Cleaning is done manually and all those sections which have to be cleaned are easily dismantled
Design of equipment with enhanced cleaning feasibility by providing minimum sharp corners, minimum crevices & smooth finished welds joints
Sleeve feeding controlled by PLC for the accurate feeding of sleeve.
Specially designed rotary cutter device with PLC controlled for cutting of sleeve.
Warning stickers on all external & moving surfaces
Appropriate closure of all the rotation parts
Emergency stop function on accessible area
Noise level below than 75 DB
Power restart will not be automatic and human intervention must be required
After regain of power the equipment shall start from the step it stopped
Total operation of the machine like speed of conveyor, speed of feeder, length of sleeve, cutting speed etc. are controlled by PLC.
Easy to operate PLC by mean of touch screen HMI.
User friendly and very less maintenance required because of less usage of mechanical components
Most reliable and proven components such as Festo/SMC make pneumatic and electric/electronic components such as Panasonic/Bonfiglioli/Motovario make AC motor, Delta make AC Drive, PLC & HMI, Sensor LEUZE/BANNER/SICK, MCB & relay "CE" make.

TECHNICAL SPECIFICATION:

ModelHMPL–SSA
Bottle SampleGlass/HDPE/Plastic Bottles
Bottle Size (Ø)30 mm Ø to 120 mm Ø
Sleeve Length30 mm to 100 mm
Sleeve Width40 mm to 170 mm
Sleeve MaterialOPS & PVC with 40 to 50 micron & 55% shrink ratio
Output Speed60 to 200 Bottles/Minute (Speed depends on cut length)
Working Height850 ± 50 mm Adjustable
Power Consumption6.5 KW
Power Supply3 Phase + Neutral + Earthing / 440V AC / 50Hz
Net Weight550 Kg Approx.
Dimensions3050 mm (L) x 1200 mm (W) x 2000 mm (H) Approx.

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