Automatic Rotary (3 in 1) Rinsing / Filling and Capping Machine | HMPL

Trio Block 3 in 1 Rinser, Capper and Filler

The 3 in 1 Trio-block (Rinsing, Filling & Capping) System consists of main structure, air conveyor, bottle rinsing unit, bottle filling unit, bottle capping unit, cap bowl with transfer system, star plate, product transmission belt with adjustable guide, Safety acrylic cover,  AC drive, motor with gear box, electrical panel, PLC & HMI.

SALIENT FEATURES:

The machine is manufactured or developed accordance with GMP standards.
Structure frame of MS cladded platform and housings of SS 304.
Rinse Fill & Seal cycle, fully Trio-block for total filling hygiene. The whole process is automatic.
Bottle in-feed using high pressure air conveyor.
Air Blow Conveyor on the in-feed.
Rotary neck holding.
Slat chain Conveyor on the out-feed with the AC Drive and Inspection Table with lighting system & white background.
No Bottle - No Rinse - No Fill - No Cap.
Unique Pick & Place type Capping.
Drive is based on Geneva mechanism hence low on maintenance.
Speed Control by AC Drive.
Vibrator bowl for feeding cap to the chute with automatic operation.
Speed indicator on main panel
Can handle all bottle size ranging from 250 to 2000 ml.
Capping done by “Torque Adjustable” magnetic capping heads using two stage Pick & Place system.
Stainless Steel enclosure provided for complete hygienic bottling.
Easy open able nozzles for easy cleaning.
Can handle bottles blown from low grammage Pre-forms without distortion.
Can be linked directly to Automatic Blow Moulding Machine for online Blow- Rinse-Fill-Seal.
Compatible with Online Shrink Tunnel, Labeling Machine or Ink Jet Printer.

AIR CONVEYOR:

Air conveyor is horsed on the floor, with Blower with Pre and HEPA filter (optionally) installed on the top. Air filter / HEPA filter is positioned at every entrance of air Blower, to prevent dust blown into bottles. Bottles are blocked on the neck in the conveyor and transported into filling machine by blowing power. All parts are made of stainless steel SS 304 except the Nylon tripod support and the Neck Guide rail. Air conveyor can also be connected directly with Automatic Blowing Machine with features like Bottle dropping, Bottle combiner in case of connecting with multiple blowing machines.

BOTTLE RINSER:

The in-feed star wheel has spring loaded neck gripper fingers, which compensates for minor variation in bottle-neck diameter. The bottles fed by air conveyor are picked by fixed size neck star neck and transferred between grip fingers. This eliminates the need of feed worm and change parts for different sizes of bottle body diameter. The neck spider transfers the bottles on to rinsing turret, which has neck gripping fingers to carry the bottle around rinsing. The spray nozzles have No Bottle – No Rinsing spray mechanism, which saves water. The rinsing takes place during 90 degree rotation of turret. Thereafter for next 90 degrees bottles are tilted back by small angle to give adequate draining time.

BOTTLE FILLER:

Duly rinsed and drained bottles are again picked by star wheel and transferred to filling lifter gripper platform. The filling lifters operate on positive cam lift-off principle and do not use compressed air or spring load. Lift cylinder cam is made of stainless steel and machined to fine finish and have simple harmonic motion profile to lift bottles smoothly up to fill valve. The filling valve works on pressure filling system. The top of the filling bowl/tank is fitted pneumatically operated filling valve to single line pipe, which can be piped to outside of the filling room.

BOTTLE CAPPER:

There is No Bottle No Cap interlock provided on cap delivery star wheel. The bottles are detected by non-contact infrared sensor to stop the cap delivery. The capping chucks are finest quality precision component fitted with magnetic torque controlling mechanism. This eliminates heat generation which normally occurs in friction type coupling in the chucks. Flexible segmented cap holder picks up the caps. This compensates minor variation in cap diameter occurring due to long storage of caps in the boxes. The capping torque can be set accordingly in minimum of time and set torque in maintained. The capping turret has Pick N Place type cap pick up mechanism, which delivers the cap in the cap holders of capping chucks.

OUT-FEED CONVEYOR:

Duly filled and capped Bottles will be further come on the out feed conveyor from capping turret and then moved further to cooling tunnel / further operation. Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.

CAP ELEVATOR [OPTIONAL]:

Specially designed cap elevator with strip type of belt is provided with machine which will orient caps in the right position and feed it in the delivery chute.

INSPECTION BOX:

Light inspection box is covered with stainless steel, with appropriate and comfortable light of national sanitary standard, which can inspect clearly the impurity, defaults and grains. Type a message

TECHNICAL SPECIFICATION:

Model HMPL-10-5-1HMPL-8-8-4HMPL-12-12-6HMPL-18-18-6
Rinsing Heads10 81218
Filling Heads581218
Capping Heads1466
Filling Capacity200 ml to 2000 ml PET Bottles200 ml to 2000 ml PET Bottles200 ml to 2000 ml PET Bottles200 ml to 2000 ml PET Bottles
Cap SizeTo be Specify by CustomerTo be Specify by CustomerTo be Specify by CustomerTo be Specify by Customer
Neck Diameter of BottleStandard for All RangeStandard for All RangeStandard for All RangeStandard for All Range
No. of OperatorOneOneOneOne
Production Capacity1440 Bottles / Hour Speed depends upon fill volume, neck diameter of container, viscosity, specific gravity and foaming characteristics of liquid to be filled1800 Bottles / Hour Speed depends upon fill volume, neck diameter of container, viscosity, specific gravity and foaming characteristics of liquid to be filled 3600 Bottles / Hour Speed depends upon fill volume, neck diameter of container, viscosity, specific gravity and foaming characteristics of liquid to be filled7200 Bottles / Hour Speed depends upon fill volume, neck diameter of container, viscosity, specific gravity and foaming characteristics of liquid to be filled
Voltage 440 V AC / Three Phase / 50 Hz 440 V AC / Three Phase / 50 Hz440 V AC / Three Phase / 50 Hz440 V AC / Three Phase / 50 Hz
HP/KW5 HP (Machine 3.7KW) + 8 HP (Shrink Tunnel 5.9KW)7.5 HP / 5.2 KW5 HP (Machine 3.7 KW)7 HP / 5.2 KW
Inlet Air Pressure 5 to 6 Bar5 to 6 Bar5 to 6 Bar5 to 6 Bar
Working Pressure3 to 4 Bar3 to 4 Bar3 to 4 Bar3 to 4 Bar
Required Air Quantity2.5 CFM2.5 CFM2.5 CFM2.5 CFM
Machine Dimensions2000 mm L X 1400 W X 2550 H Approx.1660 mm L X 1560 W X 1950 H Approx.3000 mm L X 2200 W X 2150 H Approx.2000 mm L X 1800 W X 2035 H Approx.

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