Pre-fill Syringe / Dental Cartridge Filling, Stoppering, Labeling Machine

The Pre-fill Syringe Filling and Rubber Stoppering System consists of main structure covered poly carbonate cabinet and SS 304 pipe, laminar air flow, filling head with individual servo motor, out-feed collection tray, vacuum system, pneumatic components and electrical panel, AC Drive, PLC & HMI.

Salient Features:

The machine is manufactured or developed accordance with GMP standards.The structure is made of SS 304 or cladded with SS 304.
Rigid vibration free construction for trouble free performance.Machine with out-feed trays for collection of syringe tub.
All contact parts SS 316L and non-contact parts are SS 304.Machine suitable for different syringe size with help of change part and depends on characteristic of liquid.
Servo with syringes synchronized system for filling Accuracy.Filling volume set with touch screen HMI.
Pneumatically controlled Stoppering mechanism.Very easy & accurate electronic based volume setting of different pre-fill syringes.
Zero Dripping filling stations.Diving system with the design of timer belt and Stepper Motor/pneumatic Control which has no Vibration and very smooth kind of filling, filling material must be Fill Centrally in the Syringe.
Design of Nozzles and adjustment of flow rate is very useful for filling with minimum Air Bubble / foaming in the Syringes.Low air machine stop sensor.
LAF stop machine stop sensor.Door interlocking system.
A suitable expandable PLC with programming & 7” colour touch screen HMI. The Pharma grade silicon tubes are used for filling & CIP/SIP.
There is a very less product change over time due to very less usage of mechanical parts.All liquid contact parts easily removable for cleaning and sterilization purpose.
Machine with LAF which can maintain class 100 condition (OPTIONAL).Co eccentric nozzles for quick filling of liquids.
For different heights of syringes, the whole assembly can be moved upwards & downwards.Production counter is given with password protection for daily track report.
The faults can be detected on the PLC touch screen HMI and can be attended easily.The output speed can be appeared on HMI screen.
Very less mechanical adjustment required due to the special design.User friendly and very less maintenance required.
NITROGEN FLUSHING SYSTEM [OPTIONAL]: The filling unit has an inbuilt system for nitrogen flush. The unique dual filling nozzle flushes nitrogen before filling followed by filling operation.Most reliable & proven mechanical components such as pneumatics & CE certified electrical/electronic such as AC motor, AC Drives, PLC & HMI Touch screen, safety interlock & Sensors, MCB’s, relay etc.

Technical Specification

Suitable forAqueous substance / Viscous substance with the help of change parts.
Filling station1 No., 2 No., 5 No. & 10 Nos.
Filling Capacity0.5 ml onwards
Output / minuteUp to 100 PFS per minute @ 1 ml (Output may vary based on nature of the filling substance and volume)
Dosing accuracy± 1%
Power SupplyThree Phase, 440 V, 50 Hz (Stabilized)
Working height850 mm ± 50 mm
Air consumption5 CFM
Air supply6 to 8 Kg / cm²
Nitrogen supply5 CFM pressure (Customer scope)

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