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    Automatic Vial Filling and Bunging Machine

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    Vial Filling and Rubber Stoppering Machine - Harikrushna Machinetech

    The Automatic Vial Filling Machine with Rubber Stoppering Machine consists of main structure covered with SS cabinet safety acrylic cover, laminar air flow, in-feed turntable Machine, peristaltic pump filling Machine, Delrin Slate conveyor, out-feed turn table, vibrator bowl & chute for rubber stopper, pneumatic components and electrical panel, AC Drive, PLC & HMI.

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    SALIENT FEATURES:

    The unit is made compact & versatile as per GMP norms
    The structure is made out of MS cladding with SS 304
    Rigid vibration free construction for trouble free performance
    The contact parts such as filling nozzle, bung disc are made of SS316 L
    The Pharma grade silicon tubes are used for filling & CIP/SIP
    Easy to clean the base of the machine
    There is a special feature called PRIME which is useful to suck the filling material from storage tank to nozzle end very quickly. Moreover this facility is useful to clean the filling line (silicon tubes) as well as filling peristaltic pump in both the directions
    The machine has a facility of using PRIME function for all the peristaltic pumps together or individual peristaltic pumps also
    The process of filling is done by specially designed filling peristaltic pump which can serve the purpose of CIP & SIP
    Individual pumps can be adjusted & calibrated for the desired volume – by use of easy to operate PLC
    Oil based material can also be run easily without dripping because of specially designed peristaltic pump with the facility of suckback
    The each filling head can work independently & hence machine works continuously without sacrificing major production
    No change parts are required for different size of vials as well as different filling volume
    There is a very less product change over time due to very less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc
    Easy to operate PLC for any kind of volume adjustment or speed adjustment
    Synchronized filling system for smooth filling purpose
    Specially designed bung oriental bowl & discharge chute with in-built vibrator. The bung oriental bowl & chute are Teflon coated for use of wet bungs
    Bungs are hold in the specially designed vacuum bung hold disc & the same disc discharge the bung uniformly on the vial. The bung pressing roller presses the bungs uniformly
    The same bunging assembly can also be utilized for half stoppering
    For different heights of vials, the whole assembly can be moved upwards & downwards
    Alarm alerts through PLC for "No Vial, Machine Stop" & No Vial, No Bung"
    Production counter is given with password protection for daily track report and planning for the same
    The faults can be detected on the PLC touch screen HMI and can be attended easily for the same
    The machine is supplied with isolated power supply to avoid adverse effect of electric supply
    The output speed can be appeared on HMI screen and adjust the same as per appropriate requirements
    Very less mechanical adjustment required due to the special design
    User friendly and very less maintenance required
    Nitrogen facility (Pre or Post) can be provided as an (OPTIONAL)
    Unique design of rolling conveyor
    Easy loading of vials to in-feed turntable - by loading tray
    For smaller vials, the speed of turntable can be set individually
    Filling machine with tray to spillage and connection of drain
    Conveyor of Filling and cap sealing machine covered with acrylic cover
    Most reliable & proven mechanical components such as FESTO make pneumatics & CE certified electrical/electronic such as Bonfiglioli make AC motor, Allen Bradley make drives, PLC & HMI Touch screen, Sensors, MCB's, relay etc

    TECHNICAL SPECIFICATION:

    ModelHMPL–PRE–VFB
    Vials Diameter25 mm to 55 mm
    Rubber Bung Size13 mm, 20 mm & 32 mm
    Output Speed30 to 100 Vials/Minute (Depend upon nature of liquid & size of vials)
    Filling Volume2 ml to 30 ml
    Filling Head4 / 6 / 8 Heads
    Working Height850 ± 50 mm Adjustable
    Power Consumption2.5 KW
    Power Supply3 Phase + Neutral + Earthing/ 415 V AC/ 50 Hz
    Air Supply4 to 6 Kg/Cm²
    Net Weight650 Kg Approx.
    Dimensions2700mm (L) x 1500mm (W)x 2000 mm(H) Approx.

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      Plot No. 2101/B, Phase III,
      Near Water Tank, G. I. D. C., Vatva,
      Ahmedabad – 382 445. Gujarat. India.

      +91 - 98250 49429

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