Automatic Round Bottle Sticker Labeling Machine – HMPL

Automatic Sticker Labeling Machine for Round Bottles

The Automatic Round Bottle Sticker Labeling System consists of main structure, product transmission belt with adjustable guide, separator unit, label dispenser unit, label wrapping unit, electrical panel, PLC & HMI, AC drives & a batch printing unit(OPTIONAL). The complete operation is PLC based.

SALIENT FEATURES:

The machine is manufactured or developed accordance with GMP standards.
Structure is made of SS 304.
All moving parts of the machine covered by safety guards of SS.
All expose parts of MS are powder coated / electro less nickel plated.
5 feet long Rubberized Endless Conveyor Belt
Conveying system to convey the product with easy adjustable side guide.
Conveying system equipped with imported AC frequency variable drive for variable speed with constant torque
Unique machine for all round bottles label application without change parts
Full / Partial labeling is possible.
Machine Suitable for Round Product like Vial/ Bottle/ Jar/ Tin / Can and Container.
Specially designed drive mechanism for Label Release.
Dispensing Unit to dispense labels.
Reel mechanism (Size: 300 mm) to hang the roll with core ID of 76 mm (3”).
Break assembly to avoid variation during releasing of roll.
Various label position adjustment with the help of sliding pipe assembly.
Specially designed wrapping unit to wrap label on product
The Wrapping belt is made of specialized nylon sponge material for longer life.
Most reliable and proven components such as Festo/SMC/Janatics make pneumatic and electrical/electronic such as Panasonic/Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make AC Drive, PLC & HMI (Keypad), MCB & relay “CE” make.

SALIENT FEATURES OF PLC SYSTEM WITH HMI:

No Product No Labeling.
Fiber Optic based Product sensor to sense the product (Sensor Make: LEUZE/BANNER/SICK).
Fiber Optic based Label Gap sensor to sense the gap between two labels (Sensor Make: LEUZE/BANNER/SICK).
The unit is made compact design & user friendly operating HMI.
Over Current / Temperature Protection.
Special HMI function like Product Delay & Pre dispensing Length For makes easy machine setting.
Label dispensing speed can set digital by using HMI.
System Refresh: This function is used to feed the label size into the Controller. Whenever you change to a new label type, or size press REF key. Three labels are dispensed to get the exact label size.
Motor unlock facility for changing the label roll.
Total counter facility is available with password protected reset button.
PPM (Product per machine) facility is available.
HMI with keypad for operating.
Capacity to speed control AC drive from HMI.
Multiple program facility.
Label Break/Roll End/Missing Label (02 Nos.) - Machine Stop. When there are two consecutive missing labels or a broken label role this error occurs. The HMI screen shows it as “Label Break/Roll End/Missing Label”.
Two nos. continuous missing label in the label role automatic machine stop.
The Panel unit is made in compact design & easy serviceable/Removable.

TECHNICAL SPECIFICATION:

ModelHMPL-SSVL
Bottle MOC & TypeRound Glass/PET Bottles
Bottle Size15 mm to 90 mm
Label MOCPaper Sticker Label
Label SizeUp to 95 mm H
Output SpeedUp to 120 Products/Minute (Speed depends on label and products size)
Working Height850 mm ± 50 mm Adjustable
Power SupplySingle Phase / 230V AC / 50 Hz
Air SupplyN. A.
Net Weight Approx..350 Kg Approx.
Net Weight Approx..1525 mm (L) x 1055 mm (W) x 1060 mm (H)

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