Automatic Bottle Cap Sealing Machine – Harikrushna Machinetech Pvt Ltd

Automatic Cap Sealing Machine

The Automatic Bottle Cap Sealing System consists of main structure, product transmission belt with adjustable side guide, in-feed screw, star plates, sealing head, mechanical Vibratory Bowl, cap discharge chute, product’s height adjustment screw, centralized lubrication system, sensors, safety acrylic cover (Optional), motor, electrical panel, PLC & HMI,. The complete operation is PLC based.

SALIENT FEATURES:

The machine is manufactured or developed accordance with GMP standards.
The structure is made of MS cladded with SS 304.
Rigid vibration free construction for trouble free performance.
The mechanical driven system of the whole machine is through flange mounted motor and gear box. There is no usage of V belt, pulley. This ensures less breakages and thereby easy maintenance and high trouble free production output.
The complete synchronized mechanism is designed on spur gears instead of chains and chain wheel. This feature avoids time for machine setting frequently.
Totally synchronized PLC controlled system.
User friendly to adjust the different speed (products / minute) with the help of PLC and HMI.
The output speeds (PPM – products / minute) appear on HMI.
Few change parts are required for different products.
No products and no caps are detected by the sensors and give the alarm alert and machine stop itself.
Daily production ratio, production counter is given with the password protection.
There is a special designed mechanical vibratory bowl and chute with no cap sensors for continuous flow of the cap.
The faults such as no products, no caps appear on the HMI and can be attended easily.
Very less mechanical adjustment required due to the special design.
PLC modes are user friendly and can be operated easily.
User friendly and very less maintenance required.
Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario/Rotomotive make AC motor, Delta make Drives, PLC & HMI, LEUZE/BANNER/SICK make Sensors, MCB & relay "CE" make.

TECHINICAL SPECIFICATION:

ModelHMPL–PRE–RBS
Output speed30 to 150 Products/Minute
Product Size15 mm Ø to 90 mm Ø
Cap Size22 mm to 28 mm Cap (with the help of change part)
Sealing Head1/ 4 / 6 / 8 Head
Working Height850 mm ± 50 mm Adjustable.
Power Consumption2.5 KVA
Power Supply3 Phase + Neutral + Earthing /415 V /50Hz
Air SupplyN.A.
Net Weight650 Kg Approx.
Dimensions2100 mm (L) x 950 mm (W) x 2000 mm (H) Approx.

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